Yamaha Grizzly 550 700 2012 Service Repair Workshop Manual
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The 2012 Yamaha Grizzly 550 and 700 represent a continuation of Yamaha's renowned legacy in producing robust and capable all-terrain vehicles. Engineered for demanding off-road conditions, these models offer exceptional reliability and performance, building upon the esteemed Grizzly lineage known for its durability and advanced features. The Grizzly series has consistently been a benchmark in the ATV market, recognized for its powerful engines, including the 535cc 4-stroke SOHC for the 550 and the 686cc 4-stroke DOHC for the 700, both featuring Electronic Fuel Injection for optimal power delivery and efficiency. Their robust chassis, advanced automatic transmission with engine braking, and 4WD system with differential lock make them ideal companions for work, recreation, and exploration in challenging terrains. This comprehensive service repair workshop manual provides essential information for the maintenance, repair, and troubleshooting of your 2012 Yamaha Grizzly 550 or 700. Covering all major systems, including the engine, fuel, cooling, transmission, electrical, steering, suspension, brakes, and bodywork, this manual offers detailed, step-by-step instructions, numerous illustrations, and critical specifications. It is designed to assist owners with basic mechanical skills, independent repair shops, and professional mechanics in performing everything from routine maintenance, such as oil changes and filter replacements, to complex engine overhauls and electrical diagnostics. By utilizing this manual, users can ensure their Grizzly remains in peak operating condition, saving time and costs while empowering them with the knowledge for effective vehicle care. 🏷️ Basic Information Identification Make: Yamaha Model: Grizzly 550 / 700 Year: 2012 Generation Generation Code: Second Generation Grizzly (2007-2015) Codes Engine Codes: 550: 35P1, 700: 1PP1 👋 Introduction Market Position Target Audience: Yamaha Grizzly 550/700 owners with basic mechanical skills, independent repair shops, and professional mechanics. Competitive Analysis Advantage: Provides the same level of detail and accuracy as manuals used by authorized Yamaha dealers. Key Features Value Proposition: Enables DIY repairs, saving significant costs on maintenance and repairs, and empowering owners with knowledge. Content Highlight: Includes step-by-step instructions, diagrams, illustrations, wiring schematics, and detailed specifications. 📋 Manual Details Coverage Areas Main Coverage: Complete Service, Repair, and Troubleshooting for Yamaha Grizzly 550 and 700 models Page Count Estimated Page Count: Approximately 700-900 pages (typical for comprehensive workshop manuals of this era) Manual Type Type: Service Repair Workshop Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine System: Engine specifications, disassembly, assembly, internal components, piston, rings, cylinder, valve train, timing, decarbonization. Fuel System: Fuel injection system, throttle body, fuel pump, injectors, fuel filter, fuel tank, fuel lines, troubleshooting. Cooling System: Radiator, cooling fan, thermostat, water pump, coolant, hoses, troubleshooting. Transmission Drive: Automatic transmission (Ultramatic), drive clutch, driven clutch, belt inspection and replacement, gearcase lubrication, drive shafts, CV joints, differential. Electrical System: Ignition system, starting system, charging system (stator, regulator/rectifier), battery, lighting, switches, fuses, wiring harness, troubleshooting. Steering Suspension: Handlebar, steering shaft, tie rods, ball joints, wheel bearings, front and rear suspension, shock absorbers, bushings, adjustments. Brakes: Front and rear hydraulic disc brakes, brake pads, calipers, master cylinders, brake lines, brake fluid, parking brake, bleeding procedures. Bodywork Chassis: Frame, fenders, plastic body panels, seat, handlebars, footrests, skid plates, removal and installation procedures. Exhaust Intake: Exhaust pipe, muffler, spark arrestor, air filter box, intake manifold. Procedures Included Routine Maintenance: Oil changes, filter replacement, spark plug service, air filter cleaning/replacement, chain adjustment (if applicable, though belt driven), fluid level checks. Periodic Checks: Brake system checks, suspension checks, tire pressure, fastener torque checks, fluid line inspections. Troubleshooting: Diagnostic flowcharts, common problems and solutions, electrical system troubleshooting using wiring diagrams. Repair Rebuild: Detailed step-by-step instructions for component disassembly, inspection, repair, and reassembly. Engine Overhaul: Complete engine removal and installation, internal engine component overhauls. Electrical Diagnostics: Wiring diagrams, component testing, fault finding. Technical Depth Depth: Comprehensive - covers everything from basic maintenance to complete engine and transmission rebuilds, including advanced diagnostics. Detail Level: Step-by-step instructions with detailed diagrams, illustrations, and torque specifications. 📊 Manual Specifications File Format Format: PDF (Portable Document Format) Print Quality Printability: Fully printable, allowing users to print specific pages for workshop use. Binding Type Binding: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) Compatibility Operating Systems: Compatible with all versions of Windows and Mac OS. Requirements Software Requirements: Adobe PDF Reader or compatible PDF viewer. Features Searchability: Likely searchable text content within the PDF for quick information retrieval. ⚙️ Engine Specifications Primary Engine 550 Engine Type: 4-stroke, SOHC, liquid-cooled, 4-valve Displacement Cc: 535 Bore X Stroke: 95.0 mm x 75.0 mm Compression Ratio: 9.1 : 1 Primary Engine 700 Engine Type: 4-stroke, DOHC, liquid-cooled, 4-valve Displacement Cc: 686 Bore X Stroke: 100.0 mm x 85.9 mm Compression Ratio: 8.1 : 1 Performance Horsepower Approximate: 550: ~40 hp, 700: ~50 hp (Figures vary based on testing conditions and regulations) Torque Approximate: 550: ~34 lb-ft, 700: ~42 lb-ft (Figures vary based on testing conditions and regulations) Fuel System...
The 2012 Yamaha Grizzly 550 and 700 represent a continuation of Yamaha's renowned legacy in producing robust and capable all-terrain vehicles. Engineered for demanding off-road conditions, these models offer exceptional reliability and performance, building upon the esteemed Grizzly lineage known for its durability and advanced features. The Grizzly series has consistently been a benchmark in the ATV market, recognized for its powerful engines, including the 535cc 4-stroke SOHC for the 550 and the 686cc 4-stroke DOHC for the 700, both featuring Electronic Fuel Injection for optimal power delivery and efficiency. Their robust chassis, advanced automatic transmission with engine braking, and 4WD system with differential lock make them ideal companions for work, recreation, and exploration in challenging terrains.
This comprehensive service repair workshop manual provides essential information for the maintenance, repair, and troubleshooting of your 2012 Yamaha Grizzly 550 or 700. Covering all major systems, including the engine, fuel, cooling, transmission, electrical, steering, suspension, brakes, and bodywork, this manual offers detailed, step-by-step instructions, numerous illustrations, and critical specifications. It is designed to assist owners with basic mechanical skills, independent repair shops, and professional mechanics in performing everything from routine maintenance, such as oil changes and filter replacements, to complex engine overhauls and electrical diagnostics. By utilizing this manual, users can ensure their Grizzly remains in peak operating condition, saving time and costs while empowering them with the knowledge for effective vehicle care.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Grizzly 550 / 700
Year:
2012
Generation
Generation Code:
Second Generation Grizzly (2007-2015)
Codes
Engine Codes:
550: 35P1, 700: 1PP1
👋 Introduction
Market Position
Target Audience:
Yamaha Grizzly 550/700 owners with basic mechanical skills, independent repair shops, and professional mechanics.
Competitive Analysis
Advantage:
Provides the same level of detail and accuracy as manuals used by authorized Yamaha dealers.
Key Features
Value Proposition:
Enables DIY repairs, saving significant costs on maintenance and repairs, and empowering owners with knowledge.
Content Highlight:
Includes step-by-step instructions, diagrams, illustrations, wiring schematics, and detailed specifications.
📋 Manual Details
Coverage Areas
Main Coverage:
Complete Service, Repair, and Troubleshooting for Yamaha Grizzly 550 and 700 models
Page Count
Estimated Page Count:
Approximately 700-900 pages (typical for comprehensive workshop manuals of this era)
Engine braking via Ultramatic transmission, On-Command® 4WD system.
Connectivity
Features:
N/A
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 1,000 km (600 miles) or 6 months, whichever comes first.
Air Filter Cleaning:
Every 500 km (300 miles) or 3 months; replace as needed.
Spark Plug Check:
Every 1,000 km (600 miles) or 6 months.
Transmission Oil Change:
Every 2,000 km (1,200 miles) or 12 months.
Fluid Specifications
Coolant Type:
Yamaha Coolant (50/50 mixture of antifreeze and distilled water)
Brake Fluid Type:
DOT 4 hydraulic brake fluid
Known Issues
Common Wear Items:
Drive belt (Ultramatic system), wheel bearings, ball joints, tie rod ends, brake pads.
Potential Electrical:
While generally reliable, voltage regulator/rectifier issues can occur with age/heat exposure.
📚 Vehicle History
Brand Heritage
Heritage:
Yamaha has a long history of producing reliable and high-performance off-road vehicles, known for their engineering and durability.
Model Evolution
Grizzly Lineage:
The Grizzly line has been a benchmark in the ATV market, evolving with advancements in engine technology, suspension, and 4WD systems since its inception.
Production
Manufacturing Location:
Primarily manufactured in Japan and the United States.
🏆 Awards & Recognition
Recognitions
Industry Standing:
The Yamaha Grizzly line is consistently recognized for its durability, performance, and off-road capability, often winning shootouts and earning praise from industry publications.