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Yamaha Grizzly 700 2008 Factory Service Repair Manual Downlod

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🏷️ Basic Information Identification Make: Yamaha Model: Grizzly 700 Year: 2008 Product Type: Factory Service Repair Manual Product Format: PDF Download 👋 Introduction Market Position Segment: High-performance All-Terrain Vehicle (ATV) Target Audience: Recreational riders, utility users, and off-road enthusiasts seeking a robust and capable ATV. Competitive Analysis Competitors 2008: Polaris Sportsman 800, Can-Am Outlander 800, Kawasaki Brute Force 750. Key Features Vehicle Engine Type: Fuel-injected, liquid-cooled, 4-stroke, SOHC, 4-valve. Transmission Type: Yamaha's Ultramatic® CVT with engine braking system. Drivetrain: On-Command® 2WD/4WD with differential lock. Suspension: Independent front and rear suspension for superior comfort and handling. Manual Utility Benefit 1: Empowers owners to perform maintenance and repairs, saving significant costs. Benefit 2: Provides the exact procedures and specifications used by Yamaha factory technicians. Benefit 3: Aids in accurate diagnosis of issues, preventing unnecessary parts replacement. 📋 Manual Details Coverage Areas General Information: True Specifications: True Periodic Checks And Adjustments: True Chassis: True Engine: True Cooling System: True Carburetors: True Fuel System: True Electrical System: True Fuel Injection System: True Drive Train: True Troubleshooting: True Page Count Estimated Pages: Comprehensive (Specific count not provided, typical for factory service manuals) Manual Type Manual Type: Factory Service Repair Manual Language Language: English Format File Format: PDF Compatibility: Windows and MAC Requirements: Adobe PDF Reader Printable: Yes 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine disassembly, inspection, repair, and reassembly procedures, including valve adjustments, piston/cylinder service, crankshaft, connecting rod, and camshaft replacement. Fuel System Efi: Detailed diagnostics and repair for the Electronic Fuel Injection (EFI) system, including fuel pump, injectors, throttle body, sensors (e.g., TPS, MAP, O2), and ECU. Ignition System: Ignition coil testing, spark plug specifications, CDI unit diagnosis, and troubleshooting. Cooling System: Radiator, fan, water pump, thermostat, and coolant hose inspection and replacement procedures. Lubrication System: Oil pump, oil filter, and oil passages inspection and maintenance. Chassis Suspension: Front and rear suspension component inspection, adjustment, and replacement, including shocks, springs, A-arms, and bushings. Brakes: Brake caliper, rotor, master cylinder, brake fluid bleeding procedures, and troubleshooting for hydraulic brake systems. Steering: Steering column, tie rod ends, and steering linkage inspection and adjustment. Includes information on power steering systems if applicable. Drive Train Cvt: Continuously Variable Transmission (CVT) belt inspection, replacement, primary and secondary clutch service, and drive shaft maintenance. Electrical System Charging: Stator, regulator/rectifier, battery, and starter motor testing and repair. Electrical System Lighting: Headlight, taillight, and auxiliary lighting system diagnosis and repair. Electrical System Instrumentation: Dashboard indicators, speedometers, and other electrical gauges troubleshooting. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug service, air filter cleaning/replacement, and general lubrication. Diagnostic Troubleshooting: Systematic approach to identifying and resolving common and uncommon problems using diagnostic charts and procedures. Component Rebuild: Detailed instructions for rebuilding major components like the engine, transmission, and braking system. Adjustment Procedures: Valve clearance adjustment, throttle cable adjustment, and suspension setting adjustments. Wiring Diagrams: Comprehensive electrical system wiring diagrams for easy tracing and diagnosis. Torque Specifications: Precise torque values for all critical fasteners to ensure proper assembly and safety. Technical Depth Depth: Comprehensive Factory-Level Detail Diagnostic Capability: Includes detailed diagnostic trees and troubleshooting guides for various systems. Repair Scope: Covers everything from basic adjustments to complete engine and transmission overhauls. 📊 Manual Specifications File Format Format: PDF Searchability: Likely text-searchable PDF for quick information retrieval. Print Quality Quality: High-resolution digital reproduction of original factory documentation. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, liquid-cooled, DOHC, 4-valve Displacement: 686 cc Bore X Stroke: 102.0 mm x 84.0 mm Compression Ratio: 8.8 : 1 Performance Fuel Delivery: Electronic Fuel Injection (EFI) with 44mm throttle body Ignition: DC-CDI Lubrication: Wet sump Fuel System Fuel Type: Unleaded gasoline (min. 87 octane) Fuel Tank Capacity: 4.0 gal (15 L) Cooling System Cooling Method: Liquid-cooled Radiator Fan: Electric fan with automatic activation 🔧 Transmission Standard Transmission Type: Yamaha's Ultramatic® automatic continuously variable transmission (CVT) Drive Modes: H, L, N, R, P Engine Braking: Industry-leading, consistent engine braking in all conditions Features Belt Inspection: Manual provides guidelines for CVT belt wear and tension checks. Clutch Service: Procedures for servicing primary and secondary drive clutches. Fluid Specifications Transmission Fluid Type: Yamalube® 4 (or equivalent API SG, SAE 10W-40) or Yamalube Plus 4 (or equivalent API SJ, SAE 20W-40) 📐 Dimensions Exterior Length: 82.9 in (2105 mm) Width: 45.5 in (1155 mm) Height: 49.2 in (1250 mm) Wheelbase: 50.4 in (1280 mm) Weights Dry Weight: 619 lbs (281 kg) Curb Weight: Not specified, but includes all necessary operating fluids and a full tank of gas. Cargo Front Rack Capacity: 99 lbs (45 kg) Rear Rack Capacity: 187 lbs (85 kg) Dimensions Ground Clearance: 11.4 in (290 mm) 🛡️ Safety Features Ratings Vehicle Safety Design: Designed with rider comfort and control in mind, including ergonomic seating and accessible...
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Yamaha Grizzly 700 2008 Factory Service Repair Manual DownlodYamaha Grizzly 700 2008 Factory Service Repair Manual DownlodYamaha Grizzly 700 2008 Factory Service Repair Manual DownlodYamaha Grizzly 700 2008 Factory Service Repair Manual Downlod
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Grizzly 700
Year:
2008
Product Type:
Factory Service Repair Manual
Product Format:
PDF Download
👋 Introduction
Market Position
Segment:
High-performance All-Terrain Vehicle (ATV)
Target Audience:
Recreational riders, utility users, and off-road enthusiasts seeking a robust and capable ATV.
Competitive Analysis
Competitors 2008:
Polaris Sportsman 800, Can-Am Outlander 800, Kawasaki Brute Force 750.
Key Features Vehicle
Engine Type:
Fuel-injected, liquid-cooled, 4-stroke, SOHC, 4-valve.
Transmission Type:
Yamaha's Ultramatic® CVT with engine braking system.
Drivetrain:
On-Command® 2WD/4WD with differential lock.
Suspension:
Independent front and rear suspension for superior comfort and handling.
Manual Utility
Benefit 1:
Empowers owners to perform maintenance and repairs, saving significant costs.
Benefit 2:
Provides the exact procedures and specifications used by Yamaha factory technicians.
Benefit 3:
Aids in accurate diagnosis of issues, preventing unnecessary parts replacement.
📋 Manual Details
Coverage Areas
General Information:
True
Specifications:
True
Periodic Checks And Adjustments:
True
Chassis:
True
Engine:
True
Cooling System:
True
Carburetors:
True
Fuel System:
True
Electrical System:
True
Fuel Injection System:
True
Drive Train:
True
Troubleshooting:
True
Page Count
Estimated Pages:
Comprehensive (Specific count not provided, typical for factory service manuals)
Manual Type
Manual Type:
Factory Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
Compatibility:
Windows and MAC
Requirements:
Adobe PDF Reader
Printable:
Yes
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete engine disassembly, inspection, repair, and reassembly procedures, including valve adjustments, piston/cylinder service, crankshaft, connecting rod, and camshaft replacement.
Fuel System Efi:
Detailed diagnostics and repair for the Electronic Fuel Injection (EFI) system, including fuel pump, injectors, throttle body, sensors (e.g., TPS, MAP, O2), and ECU.
Ignition System:
Ignition coil testing, spark plug specifications, CDI unit diagnosis, and troubleshooting.
Cooling System:
Radiator, fan, water pump, thermostat, and coolant hose inspection and replacement procedures.
Lubrication System:
Oil pump, oil filter, and oil passages inspection and maintenance.
Chassis Suspension:
Front and rear suspension component inspection, adjustment, and replacement, including shocks, springs, A-arms, and bushings.
Brakes:
Brake caliper, rotor, master cylinder, brake fluid bleeding procedures, and troubleshooting for hydraulic brake systems.
Steering:
Steering column, tie rod ends, and steering linkage inspection and adjustment. Includes information on power steering systems if applicable.
Drive Train Cvt:
Continuously Variable Transmission (CVT) belt inspection, replacement, primary and secondary clutch service, and drive shaft maintenance.
Electrical System Charging:
Stator, regulator/rectifier, battery, and starter motor testing and repair.
Electrical System Lighting:
Headlight, taillight, and auxiliary lighting system diagnosis and repair.
Electrical System Instrumentation:
Dashboard indicators, speedometers, and other electrical gauges troubleshooting.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug service, air filter cleaning/replacement, and general lubrication.
Diagnostic Troubleshooting:
Systematic approach to identifying and resolving common and uncommon problems using diagnostic charts and procedures.
Component Rebuild:
Detailed instructions for rebuilding major components like the engine, transmission, and braking system.
Adjustment Procedures:
Valve clearance adjustment, throttle cable adjustment, and suspension setting adjustments.
Wiring Diagrams:
Comprehensive electrical system wiring diagrams for easy tracing and diagnosis.
Torque Specifications:
Precise torque values for all critical fasteners to ensure proper assembly and safety.
Technical Depth
Depth:
Comprehensive Factory-Level Detail
Diagnostic Capability:
Includes detailed diagnostic trees and troubleshooting guides for various systems.
Repair Scope:
Covers everything from basic adjustments to complete engine and transmission overhauls.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Likely text-searchable PDF for quick information retrieval.
Print Quality
Quality:
High-resolution digital reproduction of original factory documentation.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, liquid-cooled, DOHC, 4-valve
Displacement:
686 cc
Bore X Stroke:
102.0 mm x 84.0 mm
Compression Ratio:
8.8 : 1
Performance
Fuel Delivery:
Electronic Fuel Injection (EFI) with 44mm throttle body
Ignition:
DC-CDI
Lubrication:
Wet sump
Fuel System
Fuel Type:
Unleaded gasoline (min. 87 octane)
Fuel Tank Capacity:
4.0 gal (15 L)
Cooling System
Cooling Method:
Liquid-cooled
Radiator Fan:
Electric fan with automatic activation
🔧 Transmission
Standard
Transmission Type:
Yamaha's Ultramatic® automatic continuously variable transmission (CVT)
Drive Modes:
H, L, N, R, P
Engine Braking:
Industry-leading, consistent engine braking in all conditions
Features
Belt Inspection:
Manual provides guidelines for CVT belt wear and tension checks.
Clutch Service:
Procedures for servicing primary and secondary drive clutches.
Fluid Specifications
Transmission Fluid Type:
Yamalube® 4 (or equivalent API SG, SAE 10W-40) or Yamalube Plus 4 (or equivalent API SJ, SAE 20W-40)
📐 Dimensions
Exterior
Length:
82.9 in (2105 mm)
Width:
45.5 in (1155 mm)
Height:
49.2 in (1250 mm)
Wheelbase:
50.4 in (1280 mm)
Weights
Dry Weight:
619 lbs (281 kg)
Curb Weight:
Not specified, but includes all necessary operating fluids and a full tank of gas.
Cargo
Front Rack Capacity:
99 lbs (45 kg)
Rear Rack Capacity:
187 lbs (85 kg)
Dimensions
Ground Clearance:
11.4 in (290 mm)
🛡️ Safety Features
Ratings
Vehicle Safety Design:
Designed with rider comfort and control in mind, including ergonomic seating and accessible controls.
Active Features
Braking System:
Hydraulic disc brakes front and rear for reliable stopping power.
Engine Braking:
Integral to the Ultramatic® CVT, providing controlled deceleration.
Drivetrain Control:
On-Command® 2WD/4WD and differential lock for enhanced traction and control.
Passive Features
Chassis Design:
Durable steel frame and chassis components.
Lighting:
Dual 30W Krypton headlights and a 30/30W Krypton brakelight/taillight.
💡 Technology Features
Infotainment
Infotainment System:
Not applicable (focus is on utility and performance).
Driver Assistance
Traction Control:
Achieved through the On-Command® 4WD system and differential lock.
Connectivity
Connectivity Features:
N/A (focus is on mechanical and electrical systems).
Engine Management
Efi Technology:
Advanced EFI system optimizes fuel delivery for better power, efficiency, and emissions.
Transmission Technology
Ultramatic Cv:
Yamaha's proprietary Ultramatic® CVT provides efficient power transfer and superior engine braking.
🔧 Maintenance
Service Intervals
Initial Service:
Recommended at 600 miles or 6 months, whichever comes first.
Engine Oil Change:
Every 1000 miles or 6 months (refer to manual for specific conditions).
Air Filter Maintenance:
Clean every 300 miles or 3 months; replace as needed.
Spark Plug Check:
Check and clean/gap every 600 miles or 6 months.
Cv T Belt Inspection:
Inspect every 600 miles or 6 months.
Fluid Specifications
Engine Oil Type:
Yamalube® 4 (or equivalent API SG, SAE 10W-40) or Yamalube Plus 4 (or equivalent API SJ, SAE 20W-40)
Engine Oil Capacity:
3.76 US qt (3.55 L) with filter change
Coolant Type:
High-quality ethylene glycol-based coolant (50% mixture with distilled water)
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid
Known Issues
Common Wear Item:
CVT belt wear is a common maintenance item under heavy use.
Efi Sensor Checks:
Regular checks of EFI sensors (e.g., MAP, TPS) are recommended to ensure optimal performance.
Suspension Bushings:
Over time, suspension bushings may require inspection and replacement due to wear and tear from off-road use.
📚 Vehicle History
Brand Heritage
Yamaha Atv Legacy:
Yamaha has a long-standing reputation for building durable, reliable, and high-performance ATVs, dating back to the original 'Big Wheel' era.
Model Evolution
Grizzly Lineage:
The Grizzly line has consistently been a leader in the utility ATV segment, evolving from smaller displacements to the powerful 700cc class.
Grizzly 700 Introduction:
The Grizzly 700 FI model represented a significant technological leap with its fuel-injected engine and enhanced features, setting a new standard for its class.
Production
Manufacturing Location:
Typically manufactured in Japan or specialized Yamaha facilities.
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
The Yamaha Grizzly 700 series has consistently received positive reviews and recognition for its power, reliability, and off-road capability.
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