Yamaha QT50 QT 50 1979-1992 Workshop Repair Service Manual
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🏷️ Basic Information Identification Make: Yamaha Model: QT50 Model Variant: QT 50 Codes Model Code: QT50 Generation Production Years: 1979-1992 👋 Introduction Market Position Category: Lightweight Scooter / Moped Target Audience: Commuters, recreational riders, vintage scooter enthusiasts. Competitive Analysis Competitors: Honda Spree, Suzuki FA50, Tomos Revival, various other small-displacement mopeds and scooters of the era. Key Features Design Philosophy: Simplicity, reliability, fuel efficiency, ease of operation and maintenance, urban maneuverability. Manual Value Proposition: Provides essential, detailed technical information to maintain, repair, and restore the Yamaha QT50, crucial for preserving its functionality and value. 📋 Manual Details Coverage Areas Covered Years: 1979, 1980, 1981, 1982, 1983, 1984, 1985, 1986, 1987, 1988, 1989, 1990, 1991, 1992 Region Coverage: Global (referencing typical Yamaha model specifications) Page Count Estimated Page Count: 300+ Manual Type Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, diagnosis, tuning, lubrication system, cooling system, fuel system, ignition system, exhaust system. Transmission: Automatic transmission (CVT) disassembly, assembly, troubleshooting, fluid service, clutch operation. Chassis: Frame inspection and repair, front fork and suspension servicing, rear shock absorber replacement, steering system maintenance. Brakes: Front and rear brake system servicing, hydraulic system checks, pad replacement, drum adjustment (if applicable), bleeding procedures. Electrical: Wiring diagrams, lighting system, ignition system, charging system, battery maintenance, starter motor, troubleshooting electrical faults. Bodywork: Body panel removal and installation, seat servicing, handlebar replacement, fairing repair (if applicable), cosmetic maintenance. Procedures Included Maintenance: Scheduled maintenance tasks, oil changes, filter replacements, spark plug service, chain adjustment, tire pressure checks, brake adjustments. Troubleshooting: Diagnostic procedures for common starting issues, engine performance problems, electrical faults, braking system anomalies, and transmission engagement. Repair: Step-by-step instructions for engine component replacement, carburetor overhaul, brake system overhauls, suspension rebuilds, and electrical component repair. Specifications: Detailed torque specifications, fluid capacities, wear limits, electrical resistance values, and measurement tolerances. Technical Depth Depth: Comprehensive, covering routine maintenance to complete engine and component overhauls. Suitable for DIY enthusiasts and professional mechanics. 📊 Manual Specifications File Format File Type: PDF Searchability: Typically text-searchable for quick information retrieval. Print Quality Resolution: High-resolution scans of original factory documentation, ensuring clarity of text and diagrams. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 2-stroke, air-cooled, reed valve induction Displacement: 49cc Bore X Stroke: 39.0mm x 41.4mm (typical for this engine family) Compression Ratio: 7.2:1 (typical) Carburetor Model: Mikuni VM16-1 (typical, refer to manual for specific variations) Performance Horsepower: Approximately 3.5 - 4.0 HP @ 6000 RPM (estimate, actual may vary) Torque: Not typically published, but designed for low-end urban acceleration. Fuel System Fuel Type: Unleaded gasoline mixed with 2-stroke oil (50:1 ratio common, check manual for precise specification) Fuel Tank Capacity: Approximately 3.5 Liters (0.92 US Gallons) 🔧 Transmission Standard Transmission Type: Automatic (CVT - Continuously Variable Transmission) Clutch Type: Centrifugal automatic clutch Final Drive: Gear reduction Features Operation: Seamless gear ratio changes for optimal engine performance and fuel economy. 📐 Dimensions Exterior Overall Length: Approximately 1765 mm (69.5 inches) Overall Width: Approximately 680 mm (26.8 inches) Overall Height: Approximately 1055 mm (41.5 inches) Wheelbase: Approximately 1240 mm (48.8 inches) Weights Dry Weight: Approximately 73 kg (161 lbs) Gross Vehicle Weight Rating: Refer to chassis plate, typically around 200 kg (440 lbs) 🛡️ Safety Features Ratings Crash Safety: Not applicable in the context of automotive safety ratings. Mopeds generally lack the structural integrity and safety features of motorcycles or cars. Active Features Braking System: Hydraulically operated front disc brake (on some models/years), rear drum brake. Essential for safe operation. Lighting: Headlight, taillight, brake light, turn signals (where equipped), ensuring visibility to others. Passive Features Frame Construction: Steel tube frame providing basic structural support. Tyre Specification: Front: 3.00-10 4PR, Rear: 3.00-10 4PR (typical, check manual and tires for exact size) 💡 Technology Features Infotainment System: Basic instrumentation: speedometer, odometer, indicator lights (turn signal, neutral, oil level/low oil). Driver Assistance Features: None in the modern sense. Relies on rider attentiveness and proper maintenance. Connectivity Features: N/A 🔧 Maintenance Service Intervals Engine Oil Change: Every 1,000 km or 6 months. Refer to manual for exact specification and procedure. Spark Plug Service: Check at 1,000 km intervals, replace as needed based on condition. Air Filter Cleaning: Clean every 2,000 km or annually. Replace as needed. Transmission Fluid Check: Check level and condition periodically, replace as per manual's recommendation (often at major engine service). Fluid Specifications Engine Oil Type: Yamaha 10W-30 API SE or SF classification (verify with manual for precise specification and viscosity). Transmission Oil Type: Refer to manual for specific gear oil type and capacity (typically a light gear oil). Brake Fluid Type: DOT 3 or DOT 4 hydraulic brake fluid (check caliper/reservoir for designation). Fuel Mixture: Unleaded gasoline mixed with 2-stroke oil at a 50:1...
Honda Spree, Suzuki FA50, Tomos Revival, various other small-displacement mopeds and scooters of the era.
Key Features
Design Philosophy:
Simplicity, reliability, fuel efficiency, ease of operation and maintenance, urban maneuverability.
Manual Value Proposition:
Provides essential, detailed technical information to maintain, repair, and restore the Yamaha QT50, crucial for preserving its functionality and value.
Diagnostic procedures for common starting issues, engine performance problems, electrical faults, braking system anomalies, and transmission engagement.
Repair:
Step-by-step instructions for engine component replacement, carburetor overhaul, brake system overhauls, suspension rebuilds, and electrical component repair.