The Raptor YFM700R, produced for the 2006, 2007, and 2008 model years, is a high-performance sport ATV engineered for enthusiasts and competitive off-road riders. Building on the legacy of its predecessors, this model features a powerful 686cc liquid-cooled, DOHC, 4-stroke engine with Electronic Fuel Injection (EFI) for optimal performance and efficiency. Its aggressive styling is complemented by a long-travel, independent front suspension and a progressive rear swingarm, providing superior handling and control across various terrains. The Raptor YFM700R is renowned for its robust engineering, reliability, and a legacy of racing success, making it a benchmark in the sport ATV segment. This comprehensive Factory Service Manual provides detailed guidance for the maintenance, repair, and troubleshooting of the Raptor YFM700R for the 2006-2008 model years. Covering all major systems including the engine, fuel system, transmission, drivetrain, suspension, brakes, and electrical system, this manual offers step-by-step procedures, diagnostic charts, and essential technical specifications. With over 500 pages of factory-level detail, it is an indispensable resource for owners, mechanics, and technicians seeking to ensure the optimal performance, longevity, and safety of their vehicle through accurate and efficient servicing. 🏷️ Basic Information Identification Make: Yamaha Model: Raptor YFM700R Model Variant: YFM700R Model Designation: ATV Generation Generation Code: First Generation (2006-2008) 👋 Introduction Market Position Classification: High-performance sport ATV. Target Audience: Enthusiasts, recreational riders, competitive off-road racers. Competitive Analysis Key Competitors: Honda TRX450R, Suzuki QuadRacer LTR450, Polaris Outlaw 525. Key Features Engine Type: Powerful liquid-cooled, DOHC, 4-stroke single. Suspension: Long-travel, independent front suspension and a progressive rear swingarm. Transmission: 5-speed manual with reverse. Brakes: Hydraulic disc brakes front and rear. Styling: Aggressive, sport-oriented design. 📋 Manual Details Coverage Areas Covered Years: 2006, 2007, 2008 Covered Models: YFM700, YFM700R Page Count Estimated Page Count: 500+ Manual Type Manual Type: Factory Service Manual / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, disassembly, inspection, assembly, troubleshooting, specifications. Fuel System: Fuel injection system (EFI) components, fuel pump, injectors, throttle body, ECU, troubleshooting. Transmission: Clutch system, gearbox, lubrication, troubleshooting, repair procedures. Drivetrain: Shaft drive, differential, axle components, maintenance, inspection. Suspension: Front and rear suspension systems, shocks, A-arms, adjustments, rebuild procedures. Brakes: Hydraulic brake system, calipers, master cylinders, brake lines, bleeding procedures, troubleshooting. Electrical System: Ignition system, starting system, charging system, battery, lighting, wiring diagrams, component testing. Cooling System: Radiator, fan, water pump, coolant specifications, troubleshooting. Chassis Frame: Frame inspection, disassembly, reassembly, torque specifications. Steering System: Handlebar, steering shaft, tie rods, adjustments, repair. Bodywork: Plastic panels, seat, fenders, removal and installation procedures. Procedures Included Preventive Maintenance: Detailed oil change intervals, filter replacements, lubrication points, inspections. Troubleshooting: Systematic diagnostic procedures for common and uncommon problems, symptom-based troubleshooting charts. Repair: Step-by-step instructions for component removal, repair, and reinstallation for all major systems. Disassembly Assembly: Complete breakdown and reassembly instructions for the entire ATV. Specifications Data: Torque values, clearances, fluid capacities, electrical specifications, engine timing. Wiring Diagrams: Comprehensive electrical schematics for all circuits and components. Technical Depth Depth: Comprehensive factory-level detail suitable for professional technicians and experienced DIY enthusiasts. Diagnostics: In-depth diagnostic procedures, fault code interpretation (if applicable), and testing methods. Rebuilds: Detailed instructions for complete engine, transmission, and suspension component rebuilds. 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Searchability: Typically searchable text-based PDF, allowing for keyword searches. Print Quality Print Readability: High-resolution scans suitable for printing, ensuring clear diagrams and text. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, liquid-cooled, DOHC, 5-valve, single-cylinder. Displacement: 686cc Bore X Stroke: 100.0 mm x 84.0 mm Compression Ratio: 9.2:1 Performance Horsepower: Approx. 50-55 HP (manufacturer estimated, actual may vary based on tuning and conditions) Torque: Approx. 45-50 lb-ft (manufacturer estimated) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with twin-spray injectors. Throttle Body Size: 44mm Fuel Type: Unleaded gasoline, 87 octane or higher. 🔧 Transmission Standard Transmission Type: Constant-mesh 5-speed with reverse. Clutch Type: Wet, multi-plate clutch. Features Gear Ratios: Specific ratios detailed in manual (e.g., 1st: 2.714, 2nd: 1.882, 3rd: 1.500, 4th: 1.273, 5th: 1.045) Final Drive: O-ring sealed chain, 520 pitch. Lubrication: Engine oil lubrication for clutch and gearbox. 📐 Dimensions Exterior Overall Length: 1,845 mm (72.6 in) Overall Width: 1,215 mm (47.8 in) Overall Height: 1,065 mm (41.9 in) Wheelbase: 1,280 mm (50.4 in) Ground Clearance: 250 mm (9.8 in) Weights Dry Weight: 180 kg (396.8 lbs) Fuel Capacity: 10.0 L (2.6 gal) Oil Capacity: 1.70 L (1.8 US qt) with oil filter change. 🛡️ Safety Features Ratings Crash Safety: N/A (ATVs are not typically crash-tested by regulatory bodies in the same way as passenger vehicles). Active Features Brakes: Dual hydraulic disc front, hydraulic disc rear for strong stopping power. Tires: Aggressive off-road tires for optimal grip. Passive Features Ergonomics: Sport-oriented rider position and controls for...