Yamaha RXG RX G 135 1L5 Full Service & Repair Manual 1997-ONWARDS
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🏷️ Basic Information Identification Make: Yamaha Model: RX-G 135 Model Designation: RXG RX G 135 1L5 Chassis Code: 1L5 Generation Model Year Start: 1997 Model Year End: Onwards (implies continuous updates or a platform that persisted) Codes Engine Code: Likely 1L5 engine variant 👋 Introduction Market Position Motorcycle Segment: Performance-oriented commuter/sport motorcycle, popular in many Asian markets. Competitive Analysis Competitors: Honda CB series, Kawasaki AR series, Suzuki FXR series of similar displacement and era. Key Features Notable Features: Known for its reliable 135cc 2-stroke engine, sporty handling, and lightweight chassis. The 1L5 engine designation is a key identifier. Manual Value Proposition Benefit To Owner: Empowers owners and independent workshops to perform all necessary maintenance and repairs, reducing reliance on costly dealership services and extending the motorcycle's lifespan. Licensing Model: One-time purchase with no extra fees or expiry dates for the digital download. 📋 Manual Details Coverage Areas Primary Coverage: Full Service, Repair, Workshop Specific Coverage Areas: All repairs, servicing, diagnostics, troubleshooting, overhaul Page Count Estimated Page Count: Professional workshop manuals for this era and type of motorcycle are typically comprehensive, often ranging from 300 to 600+ pages. Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English (presumed based on typical market for such manuals) Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: Engine teardown and reassembly, carburetor tuning and overhaul, ignition system diagnostics, lubrication system, cooling system (if applicable, though this is typically air-cooled), performance tuning Transmission Drivetrain: Clutch operation and adjustment, gearbox disassembly and reassembly, final drive maintenance (chain/sprockets) Chassis Suspension: Front fork service and overhaul, rear shock absorber replacement/service, frame inspection, wheel bearing maintenance Braking System: Brake fluid replacement, caliper service, master cylinder overhaul, brake pad replacement, drum brake adjustment Electrical System: Wiring diagrams, lighting system troubleshooting, charging system (stator, regulator/rectifier), battery maintenance, ignition coil testing, horn, starter motor Fuel System: Fuel tank maintenance, fuel line inspection, carburetor (specific models like Mikuni VM series) cleaning and jetting Bodywork Cosmetics: Panel removal and installation, seat, fairings (if applicable), fenders Procedures Included Maintenance Procedures: Oil changes, filter replacements, spark plug replacement, chain adjustment, air filter cleaning/replacement, brake adjustments, clutch adjustments, cable lubrication Repair Procedures: Engine rebuilds, transmission overhauls, suspension rebuilds, electrical component replacement, carburetor tuning and rebuilds Troubleshooting: Diagnostic charts, common problem identification and resolution Special Tools: The manual will list any Yamaha-specific or generally required special tools for accurate repairs and diagnostics (e.g., flywheel puller, engine alignment tools). Technical Depth Depth: Comprehensive, covering routine maintenance to full engine and component overhauls. Includes torque specifications, clearances, and detailed assembly/disassembly sequences. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable PDF for efficient information retrieval. Print Quality Quality: Assumed to be high-quality digital scans or original factory layouts, suitable for printing. Binding Type Format Type: Digital Download (PDF) Paper Type Physical Format Equivalent: Equivalent to professionally printed, wire-bound workshop manuals. Coverage Completeness Completeness: States 'Complete Factory Service Repair Workshop Manual', implying all aspects from basic checks to full overhauls. ⚙️ Engine Specifications Primary Engine Engine Type: 2-stroke, Single Cylinder Displacement: 135 cc (cubic centimeters) Cooling System: Air-cooled Bore X Stroke: Specifications will be detailed within the manual, critical for engine rebuilds. Engine Designation: 1L5 (This is a key identifier for this specific engine variant) Performance Horsepower: Varies by market and specific variant, typically in the 12-15 HP range. Torque: Detailed specifications available in the manual. Fuel System Carburetor Type: Likely a Mikuni VM series single carburetor, specification (e.g., VM28) will be detailed. Fuel Delivery: Gravity feed from fuel tank via petcock Ignition System Ignition Type: CDI (Capacitor Discharge Ignition) Lubrication Lubrication Type: Pre-mix or Autolube (oil injection system). Manual will clarify the specific implementation for the 1L5. 🔧 Transmission Standard Transmission Type: 6-speed constant mesh Gear Ratios: Specific gear ratios for each speed will be detailed in the manual. Features Clutch Type: Wet, multi-plate Final Drive: Chain drive 📐 Dimensions Exterior Overall Length: Specifications will be detailed in the manual, typical for this class of motorcycle. Overall Width: Specifications will be detailed in the manual. Overall Height: Specifications will be detailed in the manual. Weights Dry Weight: Typically around 100-115 kg, precise figure in the manual. Wet Weight: Will be detailed in the manual, including all fluids. Tires Front Tire Size: Commonly 2.75-18 or similar. Exact specification in manual. Rear Tire Size: Commonly 3.00-17 or 3.25-17. Exact specification in manual. Wheels Wheel Type: Spoked wheels are typical, with specific rim sizes (e.g., 18-inch front, 17-inch rear). 🛡️ Safety Features Ratings Safety Features: As a motorcycle of this era, safety features are primarily based on mechanical design and rider control. ABS or advanced electronic aids are not expected. Active Features Braking System Type: Front: Disc brake. Rear: Drum brake (common for this model). Manual will confirm specifics and maintenance. Passive Features Lighting System: Headlight,...
Onwards (implies continuous updates or a platform that persisted)
Codes
Engine Code:
Likely 1L5 engine variant
👋 Introduction
Market Position
Motorcycle Segment:
Performance-oriented commuter/sport motorcycle, popular in many Asian markets.
Competitive Analysis
Competitors:
Honda CB series, Kawasaki AR series, Suzuki FXR series of similar displacement and era.
Key Features
Notable Features:
Known for its reliable 135cc 2-stroke engine, sporty handling, and lightweight chassis. The 1L5 engine designation is a key identifier.
Manual Value Proposition
Benefit To Owner:
Empowers owners and independent workshops to perform all necessary maintenance and repairs, reducing reliance on costly dealership services and extending the motorcycle's lifespan.
Licensing Model:
One-time purchase with no extra fees or expiry dates for the digital download.
📋 Manual Details
Coverage Areas
Primary Coverage:
Full Service, Repair, Workshop
Specific Coverage Areas:
All repairs, servicing, diagnostics, troubleshooting, overhaul
Page Count
Estimated Page Count:
Professional workshop manuals for this era and type of motorcycle are typically comprehensive, often ranging from 300 to 600+ pages.
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English (presumed based on typical market for such manuals)
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine teardown and reassembly, carburetor tuning and overhaul, ignition system diagnostics, lubrication system, cooling system (if applicable, though this is typically air-cooled), performance tuning
Transmission Drivetrain:
Clutch operation and adjustment, gearbox disassembly and reassembly, final drive maintenance (chain/sprockets)
Chassis Suspension:
Front fork service and overhaul, rear shock absorber replacement/service, frame inspection, wheel bearing maintenance
Diagnostic charts, common problem identification and resolution
Special Tools:
The manual will list any Yamaha-specific or generally required special tools for accurate repairs and diagnostics (e.g., flywheel puller, engine alignment tools).
Technical Depth
Depth:
Comprehensive, covering routine maintenance to full engine and component overhauls. Includes torque specifications, clearances, and detailed assembly/disassembly sequences.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable PDF for efficient information retrieval.
Print Quality
Quality:
Assumed to be high-quality digital scans or original factory layouts, suitable for printing.
Binding Type
Format Type:
Digital Download (PDF)
Paper Type
Physical Format Equivalent:
Equivalent to professionally printed, wire-bound workshop manuals.
Coverage Completeness
Completeness:
States 'Complete Factory Service Repair Workshop Manual', implying all aspects from basic checks to full overhauls.
⚙️ Engine Specifications
Primary Engine
Engine Type:
2-stroke, Single Cylinder
Displacement:
135 cc (cubic centimeters)
Cooling System:
Air-cooled
Bore X Stroke:
Specifications will be detailed within the manual, critical for engine rebuilds.
Engine Designation:
1L5 (This is a key identifier for this specific engine variant)
Performance
Horsepower:
Varies by market and specific variant, typically in the 12-15 HP range.
Torque:
Detailed specifications available in the manual.
Fuel System
Carburetor Type:
Likely a Mikuni VM series single carburetor, specification (e.g., VM28) will be detailed.
Fuel Delivery:
Gravity feed from fuel tank via petcock
Ignition System
Ignition Type:
CDI (Capacitor Discharge Ignition)
Lubrication
Lubrication Type:
Pre-mix or Autolube (oil injection system). Manual will clarify the specific implementation for the 1L5.
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh
Gear Ratios:
Specific gear ratios for each speed will be detailed in the manual.
Features
Clutch Type:
Wet, multi-plate
Final Drive:
Chain drive
📐 Dimensions
Exterior
Overall Length:
Specifications will be detailed in the manual, typical for this class of motorcycle.
Overall Width:
Specifications will be detailed in the manual.
Overall Height:
Specifications will be detailed in the manual.
Weights
Dry Weight:
Typically around 100-115 kg, precise figure in the manual.
Wet Weight:
Will be detailed in the manual, including all fluids.
Tires
Front Tire Size:
Commonly 2.75-18 or similar. Exact specification in manual.
Rear Tire Size:
Commonly 3.00-17 or 3.25-17. Exact specification in manual.
Wheels
Wheel Type:
Spoked wheels are typical, with specific rim sizes (e.g., 18-inch front, 17-inch rear).
🛡️ Safety Features
Ratings
Safety Features:
As a motorcycle of this era, safety features are primarily based on mechanical design and rider control. ABS or advanced electronic aids are not expected.
Active Features
Braking System Type:
Front: Disc brake. Rear: Drum brake (common for this model). Manual will confirm specifics and maintenance.
Analog speedometer, tachometer, odometer, engine temperature warning light (if applicable), neutral indicator, turn signal indicators.
Driver Assistance
Rider Aids:
None expected for this model year and class.
Connectivity
Digital Features:
None expected.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 2,000-3,000 km or 6 months. Specifics in manual.
Spark Plug Replacement:
Every 5,000-10,000 km, depending on plug type. Manual will list recommended plugs (e.g., NGK BR9ES/BR10ES).
Chain Maintenance:
Lubrication and tension check every 500-1000 km. Replacement interval varies greatly with care.
Fluid Specifications
Engine Oil Type:
For the autolube system (if equipped), specify 2-stroke motorcycle oil meeting JASO FD or API TC standards. For gearbox, SAE 80W-90 gear oil is typical.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid for the front hydraulic brake. Manual will confirm.
Known Issues
Common Problems:
Carburetor jetting issues due to ethanol fuels, carbon build-up in the exhaust port and piston ring grooves (common for 2-strokes), worn clutch plates, leaks from engine seals, electrical connection corrosion.
Technical Tips
2 Stroke Care:
Regular decarbonizing of exhaust ports and piston crown, proper oil-to-fuel ratio (if premix), and avoiding prolonged idling are crucial for 2-stroke longevity.
📚 Vehicle History
Brand Heritage
Yamaha Motorcycles:
Yamaha has a long history in motorcycle manufacturing, known for innovation and performance, particularly in 2-stroke technology and racing.
Model Evolution
Rx Series Legacy:
The RX series has been a popular line of sport motorcycles for Yamaha, evolving through various displacements and features. The RX-G 135 is a key model in this lineage.
Production
Manufacturing Regions:
Primarily manufactured and sold in Asian markets, such as Indonesia and Malaysia, where 2-stroke performance bikes were highly popular.
🏆 Awards & Recognition
Recognitions
Model Reputation:
While specific awards are unlikely to be documented for this type of motorcycle in a service manual, the RX-G 135 is known for its reliable performance and spirited riding experience within its segment.