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2002 Yamaha Wolverine 350 Service Repair Manual 02

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🏷️ Basic Information Identification Make: Yamaha Model: Wolverine 350 Year: 2002 Vehicle Type: All-Terrain Vehicle (ATV) Codes Chassis Code: YFM350X Engine Code: 3GD1 👋 Introduction Market Position Positioning: A robust and capable mid-size utility ATV, popular for trail riding and general off-road use. Competitive Analysis Competitors: Honda Foreman, Kawasaki Bayou, Suzuki QuadRunner Key Features Features: Reliable 348cc engine, true 4WD (on select models), independent front suspension, comfortable seating. 📋 Manual Details Coverage Areas Covered Years: 1995-2005 Page Count Page Count: 320+ Manual Type Manual Type: Factory Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: Fuel System, Lubrication, Cooling, Combustion System Drivetrain Systems: Transmission System, Front Wheel & Steering, Rear Wheel Electrical Systems: Full Electrical System Diagnostics & Repair Body Systems: Fenders, Exhaust Pipe Assembly Procedures Included Maintenance Procedures: Scheduled Maintenance, Fluid Changes, Component Inspections Repair Procedures: Engine Removal/Installation, Transmission Overhaul, Steering Component Repair Diagnostic Procedures: Troubleshooting Guides for all major systems Technical Depth Depth: Comprehensive from basic maintenance to advanced engine and transmission overhauls 📊 Manual Specifications File Format File Format: PDF Print Quality Quality: High-resolution, printable pages Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, SOHC, air-cooled Displacement: 348cc Bore X Stroke: 83.0 mm x 64.5 mm Compression Ratio: 8.6:1 Carburetor: Mikuni BNS36 Performance Horsepower Estimate: ~20-25 HP (Estimate) Torque Estimate: ~20-24 lb-ft (Estimate) Fuel System Fuel Type: Unleaded Gasoline Fuel Tank Capacity: 3.2 gal (12 L) Cooling System Cooling Method: Air-cooled with fan assist Lubrication System Oil Type: Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher Oil Capacity: 1.70 US qt (1.6 L) 🔧 Transmission Standard Transmission Type: 5-speed manual with reverse Clutch Type: Wet, multi-disc Features Drive System: Shaft drive, 4WD (on applicable models) Gear Ratios: Detailed in manual Transmission Fluid Fluid Type: Yamalube Gear Oil (or equivalent) SAE 80W API GL-4 Fluid Capacity: 0.20 US qt (0.19 L) 📐 Dimensions Exterior Length: 76.1 in (1933 mm) Width: 41.8 in (1062 mm) Height: 43.2 in (1097 mm) Wheelbase: 49.8 in (1265 mm) Weights Dry Weight: 516 lbs (234 kg) Ground Clearance: 10.2 in (259 mm) Cargo Front Rack Capacity: 99 lbs (45 kg) Rear Rack Capacity: 187 lbs (85 kg) Towing Towing Capacity: N/A (Typically not rated for towing) 🛡️ Safety Features Ratings Safety Certification: ANSI/SVIA 1-2001, ANSI/SVIA 2-2000, ANSI/SVIA 3-2000 Active Features Braking System: Hydraulic disc brakes front and rear Parking Brake: Mechanical drum brake on rear drive shaft Passive Features Lighting: Dual 30W halogen headlights, 5W incandescent taillight 💡 Technology Features Infotainment Infotainment System: N/A (Basic utility vehicle design) Driver Assistance Driver Assistance Features: N/A Connectivity Connectivity Options: N/A 🔧 Maintenance Service Intervals Initial Service: First service at 100 miles / 1 month (Oil change, chain adjustment, general inspection) Engine Oil Change: Every 600 miles / 6 months (or as per manual recommendations) Spark Plug Replacement: Refer to manual (typically around 2,000-3,000 miles) Air Filter Cleaning/Replacement: Regularly, depending on operating conditions (refer to manual for specific intervals) Fluid Specifications Engine Oil Specification: Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher Transmission Oil Specification: Yamalube Gear Oil (or equivalent) SAE 80W API GL-4 Brake Fluid Specification: DOT 3 or DOT 4 Known Issues Common Problems: Carburetor issues (clogging, adjustment), starter motor reliability, occasional CV joint wear. Common Issues Troubleshooting Tips: The manual provides detailed guidance on diagnosing and resolving these common issues. 📚 Vehicle History Brand Heritage Brand Focus: Yamaha is renowned for its engineering prowess in motorcycles, ATVs, and marine engines. Model Evolution Development Period: The Wolverine lineage began in the early 1990s, with the 350cc model establishing a strong presence in the utility ATV market. Production Manufacturing Location: Japan Production Span: The Wolverine 350 was produced for an extended period, with the 2002 model being a key iteration. 🏆 Awards & Recognition Recognitions Industry Recognition: The Wolverine series is generally well-regarded for its durability and trail performance in its class.
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Sku: 37252
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2002 Yamaha Wolverine 350 Service Repair Manual 022002 Yamaha Wolverine 350 Service Repair Manual 022002 Yamaha Wolverine 350 Service Repair Manual 022002 Yamaha Wolverine 350 Service Repair Manual 02
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Wolverine 350
Year:
2002
Vehicle Type:
All-Terrain Vehicle (ATV)
Codes
Chassis Code:
YFM350X
Engine Code:
3GD1
👋 Introduction
Market Position
Positioning:
A robust and capable mid-size utility ATV, popular for trail riding and general off-road use.
Competitive Analysis
Competitors:
Honda Foreman, Kawasaki Bayou, Suzuki QuadRunner
Key Features
Features:
Reliable 348cc engine, true 4WD (on select models), independent front suspension, comfortable seating.
📋 Manual Details
Coverage Areas
Covered Years:
1995-2005
Page Count
Page Count:
320+
Manual Type
Manual Type:
Factory Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Systems:
Fuel System, Lubrication, Cooling, Combustion System
Drivetrain Systems:
Transmission System, Front Wheel & Steering, Rear Wheel
Electrical Systems:
Full Electrical System Diagnostics & Repair
Body Systems:
Fenders, Exhaust Pipe Assembly
Procedures Included
Maintenance Procedures:
Scheduled Maintenance, Fluid Changes, Component Inspections
Repair Procedures:
Engine Removal/Installation, Transmission Overhaul, Steering Component Repair
Diagnostic Procedures:
Troubleshooting Guides for all major systems
Technical Depth
Depth:
Comprehensive from basic maintenance to advanced engine and transmission overhauls
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Quality:
High-resolution, printable pages
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, SOHC, air-cooled
Displacement:
348cc
Bore X Stroke:
83.0 mm x 64.5 mm
Compression Ratio:
8.6:1
Carburetor:
Mikuni BNS36
Performance
Horsepower Estimate:
~20-25 HP (Estimate)
Torque Estimate:
~20-24 lb-ft (Estimate)
Fuel System
Fuel Type:
Unleaded Gasoline
Fuel Tank Capacity:
3.2 gal (12 L)
Cooling System
Cooling Method:
Air-cooled with fan assist
Lubrication System
Oil Type:
Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher
Oil Capacity:
1.70 US qt (1.6 L)
🔧 Transmission
Standard
Transmission Type:
5-speed manual with reverse
Clutch Type:
Wet, multi-disc
Features
Drive System:
Shaft drive, 4WD (on applicable models)
Gear Ratios:
Detailed in manual
Transmission Fluid
Fluid Type:
Yamalube Gear Oil (or equivalent) SAE 80W API GL-4
Fluid Capacity:
0.20 US qt (0.19 L)
📐 Dimensions
Exterior
Length:
76.1 in (1933 mm)
Width:
41.8 in (1062 mm)
Height:
43.2 in (1097 mm)
Wheelbase:
49.8 in (1265 mm)
Weights
Dry Weight:
516 lbs (234 kg)
Ground Clearance:
10.2 in (259 mm)
Cargo
Front Rack Capacity:
99 lbs (45 kg)
Rear Rack Capacity:
187 lbs (85 kg)
Towing
Towing Capacity:
N/A (Typically not rated for towing)
🛡️ Safety Features
Ratings
Safety Certification:
ANSI/SVIA 1-2001, ANSI/SVIA 2-2000, ANSI/SVIA 3-2000
Active Features
Braking System:
Hydraulic disc brakes front and rear
Parking Brake:
Mechanical drum brake on rear drive shaft
Passive Features
Lighting:
Dual 30W halogen headlights, 5W incandescent taillight
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic utility vehicle design)
Driver Assistance
Driver Assistance Features:
N/A
Connectivity
Connectivity Options:
N/A
🔧 Maintenance
Service Intervals
Initial Service:
First service at 100 miles / 1 month (Oil change, chain adjustment, general inspection)
Engine Oil Change:
Every 600 miles / 6 months (or as per manual recommendations)
Spark Plug Replacement:
Refer to manual (typically around 2,000-3,000 miles)
Air Filter Cleaning/Replacement:
Regularly, depending on operating conditions (refer to manual for specific intervals)
Fluid Specifications
Engine Oil Specification:
Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher
Transmission Oil Specification:
Yamalube Gear Oil (or equivalent) SAE 80W API GL-4
Brake Fluid Specification:
DOT 3 or DOT 4
Known Issues
Common Problems:
Carburetor issues (clogging, adjustment), starter motor reliability, occasional CV joint wear.
Common Issues
Troubleshooting Tips:
The manual provides detailed guidance on diagnosing and resolving these common issues.
📚 Vehicle History
Brand Heritage
Brand Focus:
Yamaha is renowned for its engineering prowess in motorcycles, ATVs, and marine engines.
Model Evolution
Development Period:
The Wolverine lineage began in the early 1990s, with the 350cc model establishing a strong presence in the utility ATV market.
Production
Manufacturing Location:
Japan
Production Span:
The Wolverine 350 was produced for an extended period, with the 2002 model being a key iteration.
🏆 Awards & Recognition
Recognitions
Industry Recognition:
The Wolverine series is generally well-regarded for its durability and trail performance in its class.
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