Yamaha XTZ750 1989-1997 Service Repair Workshop Manual
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This manual covers the XTZ750 Super Ténéré, a first-generation adventure touring motorcycle produced from 1989 to 1997. Engineered with an innovative 'Genesis' concept, featuring a forward-canted parallel-twin engine and a steel diamond frame, the XTZ750 was designed for robust performance on diverse terrains. Its 749cc liquid-cooled engine, coupled with a 5-speed transmission and reliable chain drive, provided ample power for long-distance travel and off-road exploration. The XTZ750 is recognized for its enduring build quality and suitability for both commuting and extensive touring. This comprehensive service repair workshop manual provides detailed instructions for the maintenance, repair, and troubleshooting of your XTZ750. It covers all essential systems, including the engine (2KF, 3LD), fuel system, cooling system, transmission, drive train, electrical system, suspension, brakes, and bodywork. With step-by-step procedures, diagnostic charts, and clear diagrams, this manual is an indispensable resource for owners and technicians to ensure optimal performance, longevity, and correct repair of the motorcycle. 🏷️ Basic Information Identification Make: Yamaha Model: XTZ750 Model Designation: Super Ténéré Generation: First Generation Production Years Covered: 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997 Codes Engine Code General: 2KF, 3LD 👋 Introduction Market Position Target Audience: Yamaha XTZ750 owners, independent motorcycle mechanics, enthusiasts seeking to perform their own maintenance and repairs Competitive Analysis Advantage: Provides dealership-level repair information at a fraction of the cost, enabling DIY maintenance and potentially saving significant repair bills Key Features Features: Step-by-step instructions, detailed diagrams, comprehensive specifications, wiring schematics, troubleshooting guides Content Source: Official Yamaha service information used by authorized technicians Value Proposition Benefit: Empowers owners to maintain and repair their XTZ750 confidently, increasing longevity and reducing ownership costs 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive service, repair, and maintenance for Yamaha XTZ750 models Specific Coverage: Includes routine maintenance, troubleshooting, diagnostics, and complete repair procedures Page Count Estimated Pages: Varies (typically 400-700 pages for comprehensive manuals) Manual Type Type: Service Repair Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Full overhaul, assembly, disassembly, tuning, specifications Fuel System: Carburetor service, fuel pump, fuel lines, tank maintenance Cooling System: Radiator, coolant, thermostat, fan, hoses Transmission: Gearbox, clutch, shifting mechanisms, lubrication Drive Train: Drive chain, sprockets, maintenance, adjustment, replacement Electrical System: Wiring diagrams, ignition system, charging system, lighting, starting system Suspension: Front forks (telescopic), rear monoshock, adjustments, seals, oil changes Brakes: Front and rear disc brakes, calipers, master cylinders, fluid replacement, bleeding Steering: Handlebar, steering head bearings, lubrication, adjustment Bodywork: Fairings, seat, fuel tank, body panel removal and installation Intake And Exhaust: Airbox, intake manifolds, exhaust system, mufflers Procedures Included Routine Maintenance: Oil changes, filter replacements, chain lubrication, brake checks Troubleshooting: Diagnostic charts for common problems and symptoms Engine Repair: Top-end rebuilds, bottom-end work, valve adjustments, piston and ring replacement Transmission Repair: Clutch replacement, gear inspection, seal replacements Electrical Diagnostics: Testing of ignition, charging, and lighting systems Suspension Service: Fork seal replacement, fork oil changes, shock absorber servicing Brake System Service: Brake fluid flush and replacement, caliper overhauls Technical Depth Depth: Comprehensive, covering everything from basic maintenance to complete engine and component rebuilds Detail Level: Step-by-step instructions with diagrams, illustrations, and detailed specifications Diagnostics: Includes advanced troubleshooting sections and wiring diagrams for electrical system diagnosis 📊 Manual Specifications File Format Format: PDF Print Quality Printability: Yes, all pages are printable Image Quality: High resolution, clear diagrams and illustrations Binding Type Binding: N/A (Digital format) Paper Type Paper Type: N/A (Digital format, printable on demand) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, liquid-cooled, DOHC, parallel-twin Displacement: 749cc (750cc class) Bore X Stroke: Approx. 89.5 mm x 58.8 mm Compression Ratio: Approx. 9.5:1 Performance Horsepower Peak: Approx. 65-70 HP (at rear wheel, depending on specific model year and tuning) Torque Peak: Approx. 60-65 Nm (at rear wheel) Fuel System Fuel Delivery: Dual Mikuni BSR32 CV carburetors Fuel Type: Unleaded gasoline Ignition Ignition System: Digital CDI (Capacitor Discharge Ignition) 🔧 Transmission Standard Transmission Type: Constant mesh, 5-speed Optional Optional Transmissions: N/A (Standard 5-speed) Features Clutch Type: Wet, multi-disc, cable-operated Final Drive: Sealed O-ring chain 📐 Dimensions Exterior Length: Approx. 2280 mm Width: Approx. 845 mm Height: Approx. 1450 mm Weights Dry Weight: Approx. 206 kg Wet Weight: Approx. 226 kg (fully fueled) Fuel Capacity: Approx. 20 Liters (4.4 Gallons) Seat Height: Approx. 865 mm 🛡️ Safety Features Ratings Safety Ratings: N/A (Motorcycle safety is primarily based on rider skill and adherence to road laws) Active Features Braking: Dual front disc brakes, single rear disc brake Passive Features Lighting: Halogen headlight, taillight, turn signals Chassis: Steel diamond frame for stability 💡 Technology Features Infotainment Infotainment System: N/A (Classic adventure motorcycle with analog instrumentation) Driver Assistance Driver Assistance Features: N/A Connectivity Connectivity: N/A Instrumentation Instrument Cluster: Analog speedometer, tachometer, fuel gauge, odometer, trip meter, warning lights 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-5,000 km or 6-12 months...
This manual covers the XTZ750 Super Ténéré, a first-generation adventure touring motorcycle produced from 1989 to 1997. Engineered with an innovative 'Genesis' concept, featuring a forward-canted parallel-twin engine and a steel diamond frame, the XTZ750 was designed for robust performance on diverse terrains. Its 749cc liquid-cooled engine, coupled with a 5-speed transmission and reliable chain drive, provided ample power for long-distance travel and off-road exploration. The XTZ750 is recognized for its enduring build quality and suitability for both commuting and extensive touring.
This comprehensive service repair workshop manual provides detailed instructions for the maintenance, repair, and troubleshooting of your XTZ750. It covers all essential systems, including the engine (2KF, 3LD), fuel system, cooling system, transmission, drive train, electrical system, suspension, brakes, and bodywork. With step-by-step procedures, diagnostic charts, and clear diagrams, this manual is an indispensable resource for owners and technicians to ensure optimal performance, longevity, and correct repair of the motorcycle.
High-quality ethylene glycol-based antifreeze coolant (50% mixture with distilled water)
Brake Fluid Type:
DOT 4
Known Issues
Common Wear Items:
Steering head bearings, swingarm bearings, front fork seals, clutch plates
Electrical Component Failure:
Regulator/rectifier failure can occur over time, affecting charging system performance
Carburetor Issues:
Carburetors may require cleaning and synchronization, especially on older, less maintained models
📚 Vehicle History
Brand Heritage
Yamaha Motorcycles:
Yamaha Motor Company, established in 1955, is renowned for its innovation in motorcycles, from performance sportbikes to reliable touring and adventure machines.
Model Evolution
Xtz750 Genesis:
The XTZ750 Super Ténéré was part of Yamaha's 'Genesis' engine concept, featuring a forward-canted cylinder arrangement for a lower center of gravity. It was designed as an Africa-bound adventure touring motorcycle, competing with models like the Honda Africa Twin.
Production
Manufacturing Location:
Japan
Significant Updates:
While the core design remained, minor updates over the production run included graphics, color schemes, and potentially minor electrical or mechanical refinements.
🏆 Awards & Recognition
Recognitions
Motorcycle Awards:
None specifically documented, but the model was well-regarded in its segment for its robust touring capabilities and adventure potential.