Yamaha XV700 Virago 1981-1999 Service Repair Workshop Manual
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This manual covers the XV700 Virago, a motorcycle produced from 1981 through 1999. As part of an innovative cruiser line, the XV700 is characterized by its air-cooled V-twin engine, shaft drive, and distinctive styling, offering a comfortable riding experience. The Virago series, including the XV700, was known for its reliability and was an entry into the cruiser market, appreciated for its comfortable ergonomics and V-twin performance. This comprehensive service repair workshop manual in English provides detailed information for owners and technicians. It covers essential maintenance procedures, routine service intervals, and in-depth repair and rebuild instructions for all major systems, including the engine, fuel system, transmission, electrical system, suspension, brakes, and bodywork. With step-by-step guidance, diagrams, and troubleshooting sections, this manual is designed to assist with the upkeep and repair of the XV700 Virago. 🏷️ Basic Information Identification Make: Yamaha Model: XV700 Virago Generation Generation: First Generation (XV700/XV750/XV1100 Virago) Codes Chassis Code Primary: XV700 👋 Introduction Market Position Target Audience: Owners with basic to intermediate mechanical skills, independent repair shops, and enthusiasts seeking in-depth knowledge. Competitive Analysis Value Proposition: Provides dealership-level repair information at a fraction of the cost, enabling significant savings on maintenance and repairs. Key Features Instructional Quality: Step-by-step instructions, diagrams, illustrations, and wiring schematics for clarity and ease of use. Information Accuracy: Vehicle-specific and accurate, mirroring the information used by authorized Yamaha service departments. Troubleshooting Emphasis: Includes advanced troubleshooting sections to help diagnose and resolve complex issues. 📋 Manual Details Coverage Areas Covered Years: 1981, 1982, 1983, 1984, 1985, 1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999 Page Count Estimated Page Count: Likely 300+ pages (typical for a comprehensive service manual) Manual Type Manual Type: Service Repair Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine specifications, engine removal/installation, cylinder head, valves, piston, crankshaft, camshaft, lubrication system, cooling system Fuel System: Fuel tank, fuel lines, fuel pump, carburetors (specific models likely covered), fuel injection system (if applicable to later years), intake and exhaust systems Transmission And Drivetrain: Transmission operation, gears, clutch, drive chain, sprockets, final drive Electrical System: Ignition system, lighting, battery, charging system, starter motor, wiring schematics, troubleshooting electrical faults Suspension And Steering: Front fork (shocks), rear suspension, steering system, bearings Brakes: Brake system components (front and rear), hydraulic systems, brake fluid, caliper and master cylinder service Bodywork And Chassis: Frame, body panels, fenders, seat, fuel tank mounting, general inspection Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug checks, chain adjustment, brake fluid checks, tire pressure checks Troubleshooting: Diagnostic procedures for common problems, symptom-based troubleshooting guides Repair And Rebuild: Detailed step-by-step instructions for component removal, disassembly, inspection, repair, and reassembly Adjustments: Carburetor synchronization, valve clearance adjustments, clutch and throttle cable adjustments Technical Depth Depth Of Coverage: Comprehensive: Covers everything from basic maintenance to complete engine rebuilds and advanced electrical diagnostics. 📊 Manual Specifications File Format File Format: PDF Print Quality Printability: Printable pages, allowing users to print specific sections or the entire manual. Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) Software Requirements Required Software: Adobe PDF Reader Compatibility Operating Systems: Compatible with all versions of Windows and Mac ⚙️ Engine Specifications Primary Engine Engine Type: V-twin, 4-stroke, air-cooled Displacement: 699cc (for XV700 models) Performance Horsepower: Approximately 55-60 HP (varies by year and specific tuning) Torque: Approximately 45-50 lb-ft (varies by year and specific tuning) Fuel System Fuel Delivery: Typically Carbureted (Mikuni twin carburetors likely), though later models or specific markets may have fuel injection. Ignition System Ignition Type: CDI (Capacitor Discharge Ignition) with electronic advance Cooling System Cooling Method: Air-cooled 🔧 Transmission Standard Transmission Type: 5-speed constant mesh Optional Optional Transmission: N/A (Standard for XV700) Features Clutch Type: Wet, multi-plate Final Drive: Shaft drive 📐 Dimensions Exterior Overall Length: Varies slightly by year, typically around 2250 mm (88.6 in) Overall Width: Varies slightly by year, typically around 800 mm (31.5 in) Overall Height: Varies slightly by year, typically around 1140 mm (44.9 in) Weights Dry Weight: Approximately 190 kg (419 lbs) Wet Weight: Approximately 210 kg (463 lbs) 🛡️ Safety Features Ratings Safety Ratings: Not applicable for motorcycles in the same way as cars; focus is on mechanical integrity and rider responsibility. Active Features Braking System: Dual-piston front disc brake, single-piston rear disc brake (early models may have drum rear). Passive Features Lighting: Headlight, taillight, brake light, turn signals 💡 Technology Features Infotainment Infotainment System: N/A (Classic cruiser with minimal electronic features). Driver Assistance Driver Assistance Systems: N/A Connectivity Connectivity Features: N/A 🔧 Maintenance Service Intervals Engine Oil Change: Every 4,000 km (2,500 miles) or 6 months, whichever comes first. Air Filter Cleaning/Replacement: Check every 4,000 km (2,500 miles), clean or replace as needed. Spark Plug Replacement: Every 10,000 km (6,000 miles). Brake Fluid...
This manual covers the XV700 Virago, a motorcycle produced from 1981 through 1999. As part of an innovative cruiser line, the XV700 is characterized by its air-cooled V-twin engine, shaft drive, and distinctive styling, offering a comfortable riding experience. The Virago series, including the XV700, was known for its reliability and was an entry into the cruiser market, appreciated for its comfortable ergonomics and V-twin performance.
This comprehensive service repair workshop manual in English provides detailed information for owners and technicians. It covers essential maintenance procedures, routine service intervals, and in-depth repair and rebuild instructions for all major systems, including the engine, fuel system, transmission, electrical system, suspension, brakes, and bodywork. With step-by-step guidance, diagrams, and troubleshooting sections, this manual is designed to assist with the upkeep and repair of the XV700 Virago.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
XV700 Virago
Generation
Generation:
First Generation (XV700/XV750/XV1100 Virago)
Codes
Chassis Code Primary:
XV700
👋 Introduction
Market Position
Target Audience:
Owners with basic to intermediate mechanical skills, independent repair shops, and enthusiasts seeking in-depth knowledge.
Competitive Analysis
Value Proposition:
Provides dealership-level repair information at a fraction of the cost, enabling significant savings on maintenance and repairs.
Key Features
Instructional Quality:
Step-by-step instructions, diagrams, illustrations, and wiring schematics for clarity and ease of use.
Information Accuracy:
Vehicle-specific and accurate, mirroring the information used by authorized Yamaha service departments.
Troubleshooting Emphasis:
Includes advanced troubleshooting sections to help diagnose and resolve complex issues.
Fuel tank, fuel lines, fuel pump, carburetors (specific models likely covered), fuel injection system (if applicable to later years), intake and exhaust systems
Transmission And Drivetrain:
Transmission operation, gears, clutch, drive chain, sprockets, final drive
Diagnostic procedures for common problems, symptom-based troubleshooting guides
Repair And Rebuild:
Detailed step-by-step instructions for component removal, disassembly, inspection, repair, and reassembly
Adjustments:
Carburetor synchronization, valve clearance adjustments, clutch and throttle cable adjustments
Technical Depth
Depth Of Coverage:
Comprehensive: Covers everything from basic maintenance to complete engine rebuilds and advanced electrical diagnostics.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Printability:
Printable pages, allowing users to print specific sections or the entire manual.
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
Software Requirements
Required Software:
Adobe PDF Reader
Compatibility
Operating Systems:
Compatible with all versions of Windows and Mac
⚙️ Engine Specifications
Primary Engine
Engine Type:
V-twin, 4-stroke, air-cooled
Displacement:
699cc (for XV700 models)
Performance
Horsepower:
Approximately 55-60 HP (varies by year and specific tuning)
Torque:
Approximately 45-50 lb-ft (varies by year and specific tuning)
Fuel System
Fuel Delivery:
Typically Carbureted (Mikuni twin carburetors likely), though later models or specific markets may have fuel injection.
Ignition System
Ignition Type:
CDI (Capacitor Discharge Ignition) with electronic advance
Cooling System
Cooling Method:
Air-cooled
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh
Optional
Optional Transmission:
N/A (Standard for XV700)
Features
Clutch Type:
Wet, multi-plate
Final Drive:
Shaft drive
📐 Dimensions
Exterior
Overall Length:
Varies slightly by year, typically around 2250 mm (88.6 in)
Overall Width:
Varies slightly by year, typically around 800 mm (31.5 in)
Overall Height:
Varies slightly by year, typically around 1140 mm (44.9 in)
Weights
Dry Weight:
Approximately 190 kg (419 lbs)
Wet Weight:
Approximately 210 kg (463 lbs)
🛡️ Safety Features
Ratings
Safety Ratings:
Not applicable for motorcycles in the same way as cars; focus is on mechanical integrity and rider responsibility.
Active Features
Braking System:
Dual-piston front disc brake, single-piston rear disc brake (early models may have drum rear).
Passive Features
Lighting:
Headlight, taillight, brake light, turn signals
💡 Technology Features
Infotainment
Infotainment System:
N/A (Classic cruiser with minimal electronic features).
Driver Assistance
Driver Assistance Systems:
N/A
Connectivity
Connectivity Features:
N/A
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 4,000 km (2,500 miles) or 6 months, whichever comes first.
Air Filter Cleaning/Replacement:
Check every 4,000 km (2,500 miles), clean or replace as needed.
Spark Plug Replacement:
Every 10,000 km (6,000 miles).
Brake Fluid Flush:
Every 2 years or as recommended by manual.
Fluid Specifications
Engine Oil Type:
SAE 20W-40 or 10W-40 API SE or SF classification (consult manual for exact recommendation).
Engine Oil Capacity:
Approximately 2.3 liters (2.4 US qt) with filter change (verify in manual).
Brake Fluid Type:
DOT 3 or DOT 4
Transmission Oil Type:
API GL-4 SAE 80W-90 gear oil (verify in manual).
Known Issues
Carburetor Issues:
Pilot jets can clog, leading to poor idle and low-speed running. Synchronization issues can arise.
Electrical Gremlins:
Older wiring harnesses can degrade, leading to intermittent issues with lights, ignition, or starting.
Shaft Drive Maintenance:
Regularly check and replenish shaft drive oil to prevent wear.
📚 Vehicle History
Brand Heritage
Yamaha Motorcycle Division History:
Yamaha Motor Corporation has a long-standing reputation for producing high-quality motorcycles across various segments, known for their innovation and performance.
Model Evolution
Virago Series Introduction:
The Virago line, introduced in the early 1980s, was Yamaha's foray into the cruiser market, characterized by its V-twin engines, shaft drive, and distinctive styling.
Production
Xv700 Production Period:
The XV700 was primarily produced for the North American market to circumvent tariff restrictions on larger displacement motorcycles. It was later replaced by the XV750 and XV1100 Virago models.
🏆 Awards & Recognition
Recognitions
Motorcycle Magazine Reviews:
The Virago series was generally well-received by motorcycle press for its comfortable cruiser styling and reliable V-twin engine.