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Yamaha YFM550FI YFM700FI 2009 2010 Workshop Repair Manual

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🏷️ Basic Information Identification Make: Yamaha Model: YFM550FI / YFM700FI Model Designation: Grizzly 550 FI / Grizzly 700 FI Codes Model Codes 550: YFM550FI Model Codes 700: YFM700FI 👋 Introduction Market Position Market Segment: High-performance utility ATVs Competitive Analysis Competitors: Honda Foreman/Rubicon, Kawasaki Brute Force, Polaris Sportsman Key Features Key Features Vehicle: Fuel injection, selectable 4WD, independent suspension, powerful engine options Key Features Manual: Authoritative OEM-level technical information, essential for DIY maintenance and professional repairs 📋 Manual Details Coverage Areas Years Covered: 2009, 2010 Models Covered: All YFM550FI and YFM700FI variants Page Count Estimated Page Count: 500+ Manual Type Manual Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete overhaul, tuning, diagnostics, fuel injection, lubrication, cooling, ignition, starting system Transmission: Automatic Transmission (Ultramatic), differential, drivetrain, AWD system Chassis: Frame, suspension (front and rear), steering system, wheels, tires Electrical: Wiring diagrams, lighting, battery, charging system, starter motor, ignition system, sensors, ECUs Brakes: Hydraulic brake system (front and rear), brake fluid, components, bleeding procedures Fuel System: Fuel pump, injectors, fuel filter, fuel tank, fuel injection control system Bodywork: Body panels, fenders, racks, seat, controls, plastics Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, lubrication points, brake checks, battery maintenance Troubleshooting: Diagnostic charts, common problems and solutions, error code interpretations Repair: Step-by-step disassembly and reassembly instructions for all major components and systems Diagnostics: Detailed instructions for diagnosing electrical and mechanical issues, including ECU reading and live data interpretation Specifications: Torque specifications, clearances, fluid capacities, electrical values, component tolerances Technical Depth Depth: Comprehensive from basic maintenance to full engine and transmission rebuilds, including advanced electrical diagnostics 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High resolution, suitable for printing Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper...
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Yamaha YFM550FI YFM700FI 2009 2010 Workshop Repair Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
YFM550FI / YFM700FI
Model Designation:
Grizzly 550 FI / Grizzly 700 FI
Codes
Model Codes 550:
YFM550FI
Model Codes 700:
YFM700FI
👋 Introduction
Market Position
Market Segment:
High-performance utility ATVs
Competitive Analysis
Competitors:
Honda Foreman/Rubicon, Kawasaki Brute Force, Polaris Sportsman
Key Features
Key Features Vehicle:
Fuel injection, selectable 4WD, independent suspension, powerful engine options
Key Features Manual:
Authoritative OEM-level technical information, essential for DIY maintenance and professional repairs
📋 Manual Details
Coverage Areas
Years Covered:
2009, 2010
Models Covered:
All YFM550FI and YFM700FI variants
Page Count
Estimated Page Count:
500+
Manual Type
Manual Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Complete overhaul, tuning, diagnostics, fuel injection, lubrication, cooling, ignition, starting system
Transmission:
Automatic Transmission (Ultramatic), differential, drivetrain, AWD system
Chassis:
Frame, suspension (front and rear), steering system, wheels, tires
Electrical:
Wiring diagrams, lighting, battery, charging system, starter motor, ignition system, sensors, ECUs
Brakes:
Hydraulic brake system (front and rear), brake fluid, components, bleeding procedures
Fuel System:
Fuel pump, injectors, fuel filter, fuel tank, fuel injection control system
Bodywork:
Body panels, fenders, racks, seat, controls, plastics
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, lubrication points, brake checks, battery maintenance
Troubleshooting:
Diagnostic charts, common problems and solutions, error code interpretations
Repair:
Step-by-step disassembly and reassembly instructions for all major components and systems
Diagnostics:
Detailed instructions for diagnosing electrical and mechanical issues, including ECU reading and live data interpretation
Specifications:
Torque specifications, clearances, fluid capacities, electrical values, component tolerances
Technical Depth
Depth:
Comprehensive from basic maintenance to full engine and transmission rebuilds, including advanced electrical diagnostics
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High resolution, suitable for printing
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
Searchability
Searchability:
Fully searchable text content
Navigation
Navigation:
Hyperlinked table of contents and index for easy navigation
⚙️ Engine Specifications
Primary Engine 550
Engine Type:
4-stroke, liquid-cooled, SOHC, 4-valve, 530cc
Bore X Stroke:
95.0 mm x 74.2 mm
Compression Ratio:
9.2:1
Primary Engine 700
Engine Type:
4-stroke, liquid-cooled, DOHC, 4-valve, 686cc
Bore X Stroke:
100.0 mm x 85.0 mm
Compression Ratio:
9.2:1
Performance 550
Horsepower:
Approx. 40 HP (Estimate, varies by region/tune)
Performance 700
Horsepower:
Approx. 50 HP (Estimate, varies by region/tune)
Fuel System
Fuel Delivery:
Mikuni 44mm throttle body fuel injection
Fuel Type:
Unleaded gasoline (87 octane or higher)
Lubrication
Oil Type Recommendation:
Yamalube 4G 10W-40 (or equivalent API SG or higher)
Oil Capacity With Filter:
Approx. 2.2 L (YFM700FI), 2.0 L (YFM550FI)
🔧 Transmission
Standard
Transmission Type:
Yamaha Ultramatic® automatic continuously variable transmission (CVT)
Drive System:
Shaft drive, with selectable 2WD/4WD and locking front differential
Features
Features:
Engine braking, high/low range, neutral, reverse
Fluid Specifications
Cvt Fluid Type:
Yamalube CVT Fluid or equivalent specification
📐 Dimensions
Exterior 550
Overall Length:
2065 mm (81.3 in)
Overall Width:
1180 mm (46.5 in)
Overall Height:
1235 mm (48.6 in)
Exterior 700
Overall Length:
2065 mm (81.3 in)
Overall Width:
1180 mm (46.5 in)
Overall Height:
1235 mm (48.6 in)
Weights 550
Wet Weight:
277 kg (611 lbs)
Weights 700
Wet Weight:
279 kg (615 lbs)
Cargo
Front Rack Capacity:
45 kg (99 lbs)
Rear Rack Capacity:
85 kg (187 lbs)
Towing Capacity:
600 kg (1,322 lbs)
Tires
Front Tire Size:
AT25x8-12
Rear Tire Size:
AT25x10-12
Wheelbase:
1250 mm (49.2 in)
🛡️ Safety Features
Ratings
Atv Safety Standards:
Adheres to ANSI standards for recreational ATVs
Active Features
Active Features:
Powerful hydraulic disc brakes (front and rear), sealed bearing suspension components
Passive Features
Passive Features:
Integrated floorboards with heel guards, thumb throttle with governor, comfortable seating position
💡 Technology Features
Infotainment
Infotainment System:
N/A (Utility ATV focused, no traditional infotainment)
Driver Assistance
Driver Assistance Features:
Selectable 4WD, locking front differential, engine braking via CVT.
Connectivity
Connectivity Features:
N/A
Engine Management
Engine Management System:
Electronic Fuel Injection (EFI) with ECU control, offering optimized performance and emissions.
🔧 Maintenance
Service Intervals Engine Oil
Interval Hours Miles:
Every 100 hours or 1000 miles (or 6 months, whichever comes first)
Service Intervals Air Filter
Interval Hours Miles:
Check every 50 hours, clean/replace as needed
Service Intervals Spark Plug
Interval Hours Miles:
Replace every 2600 miles or 2 years
Service Intervals Brake Fluid
Interval Years:
Replace every 2 years
Fluid Specifications
Brake Fluid:
DOT 4
Coolant Type:
Permanent type antifreeze with ethylene glycol (50/50 mix with distilled water)
Known Issues
Common Issues:
CVT belt wear (especially under heavy load), potential for overheating in extreme conditions, fuel injector clogging (rare with clean fuel), suspension component wear over time.
Troubleshooting Tips:
Refer to the manual for specific diagnostic codes related to FI system issues, check air intake for restrictions, ensure proper coolant levels.
📚 Vehicle History
Brand Heritage
Brand Focus:
Yamaha has a long-standing reputation for reliability, performance, and innovation in powersports, particularly with its off-road vehicles.
Model Evolution
Predecessors:
The YFM550FI and YFM700FI Grizzly models evolved from earlier Grizzly generations, building upon established platforms with advancements in fuel injection, suspension, and power.
Production
Production Period:
The YFM550FI and YFM700FI models were prominent in Yamaha's ATV lineup during the late 2000s and early 2010s.
🏆 Awards & Recognition
Recognitions
Awards:
The Grizzly series is consistently recognized for its off-road capability, comfort, and reliability in industry reviews and owner feedback.
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