🏷️ Basic Information Identification Make: Yamaha Model: YTM200K Model Designation: 200K Vehicle Type: All-Terrain Vehicle (ATV) Generation Generation Name: First Generation YTM200 Series 👋 Introduction Market Position Market Segment: Entry-level to mid-range sport/utility ATV, popular for trail riding and recreational use. Competitive Analysis Key Competitors Era: Competed with models from Honda (e.g., TRX200), Suzuki (e.g., LT230), and Kawasaki (e.g., KLT200). Key Features Engine Type: Air-cooled, four-stroke, single-cylinder engine offering reliable power delivery. Transmission Type: Five-speed manual transmission with reverse, providing versatility for various terrains. Drive System: Shaft drive to rear wheel, offering durability and low maintenance. Suspension Configuration: Independent front suspension (likely leading-link or similar) and a swingarm rear suspension. 📋 Manual Details Coverage Areas Covered Years: 1983, 1984, 1985, 1986 Page Count Estimated Page Count: Hundreds of pages Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine System: Full coverage including disassembly, inspection, repair, and reassembly of the 200cc engine. Transmission System: Detailed procedures for the 5-speed manual transmission with reverse. Drivetrain System: Coverage of the chain drive, rear axle, and differential components. Suspension System: Front and rear suspension components, including shock absorbers, swingarm, and bushings. Braking System: Front and rear drum brake system maintenance, adjustment, and repair. Electrical System: Complete wiring diagrams, ignition system, lighting, and charging system. Fuel System: Carburetor service, fuel tank, and fuel lines. Cooling System: Air-cooled engine thermal management. Chassis And Body: Frame, body panels, fenders, and seat maintenance. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug service, lubrication points, and tire pressure checks. Troubleshooting: Diagnostic charts and procedures for common problems. Engine Rebuild: Detailed steps for engine disassembly, component measurement, and reassembly. Transmission Repair: Gearbox inspection, clutch service, and shift mechanism adjustments. Electrical Diagnosis: Troubleshooting electrical faults using wiring diagrams and test procedures. Carburetor Tuning: Adjustment and rebuilding of the Mikuni carburetor. Technical Depth Depth Level: Comprehensive factory-level service information for all repair and maintenance tasks. 📊 Manual Specifications File Format File Format Details: Digital PDF format, allowing for easy searching, printing, and viewing on various devices. Print Quality Print Quality Notes: Optimized for clear printing, ensuring readability of text, diagrams, and illustrations. Binding Type Binding Type Implication: Digital format offers immediate access and no physical binding concerns. Paper Type Paper Type Implication: Printable on standard paper types; quality will depend on user's printer. ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, Air-cooled, SOHC Bore X Stroke: 64.0 mm x 62.0 mm (approximate, to be confirmed by manual) Displacement: 195 cc (cubic centimeters) Compression Ratio: 9.1:1 (typical for this era, confirm with manual) Performance Horsepower: Approx. 14-16 HP @ 6500 RPM (estimated, manual will have exact figure) Torque: Approx. 14-16 Nm @ 5000 RPM (estimated, manual will have exact figure) Fuel System Carburetor Model: Mikuni VM Series (e.g., VM24 or similar) Fuel Type: Unleaded gasoline Ignition System Ignition Type: CDI (Capacitor Discharge Ignition) 🔧 Transmission Standard Transmission Type: 5-speed manual with Reverse Clutch Type: Wet, multi-plate Final Drive: Shaft Drive Features Gear Selection: Foot shifter, clutch lever operation 📐 Dimensions Exterior Overall Length: Approx. 1800 mm (5.9 ft) (typical for class, confirm with manual) Overall Width: Approx. 950 mm (3.1 ft) (typical for class, confirm with manual) Overall Height: Approx. 1000 mm (3.3 ft) (typical for class, confirm with manual) Weights Dry Weight: Approx. 150 kg (330 lbs) (typical for class, confirm with manual) Fuel Capacity: Approx. 10 Liters (2.6 Gallons) (typical for class, confirm with manual) 🛡️ Safety Features Ratings Atv Safety Standards: Designed to meet general ATV safety standards of the era; lacks modern electronic safety aids. Active Features Braking System: Front and rear drum brakes, operated by handlebar levers. Passive Features Lighting: Headlight and taillight for visibility. Operator Controls: Handlebar steering, foot-operated gear shifter, hand-operated clutch and brakes. 💡 Technology Features Infotainment Infotainment System: Not applicable; designed for functionality over comfort/entertainment. Driver Assistance Driver Assistance Features: None; basic mechanical controls only. Connectivity Connectivity Features: Not applicable. 🔧 Maintenance Service Intervals Engine Oil Change: Every 1000 km or 6 months (typical interval, confirm with manual). Air Filter Cleaning: Regularly, especially in dusty conditions; replacement as needed. Spark Plug Inspection: Every 2000 km or annually. Chain Lubrication: Every 500 km or after riding in wet conditions. Fluid Specifications Engine Oil Type: Yamalube 4 (or equivalent SAE 10W-40 or 20W-40 API SE/SF) - Confirm with manual for specific viscosity and API rating. Transmission Oil Type: Yamaha Gear Oil Hypoid 80W-90 (or equivalent API GL-4) - Confirm with manual. Brake Fluid Type: DOT 3 brake fluid (for drum systems, typically). Known Issues Carburetor Issues: Clogging due to stale fuel, float bowl issues, and inconsistent idle. Electrical Gremlins: Corrosion in connectors, failing CDI units, and battery charging issues are common in older vehicles. Suspension Wear: Worn bushings, leaking shock absorbers, and...