Yamaha YXR 70 FX Rhino 700 FI ATV Complete Workshop Service Repair Manual 2008 2009 2010 2011 2012
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The Yamaha YXR700FI Rhino is a capable sport-utility ATV, produced from 2008 to 2012. Engineered for a blend of recreation and utility, it features a powerful 686cc liquid-cooled engine with electronic fuel injection, delivering robust performance for various off-road conditions. Its design emphasizes durability and reliability, offering features such as On-Command 2WD/4WD with differential lock, hydraulic disc brakes, and a ROPS-certified structure for enhanced safety. With a comfortable two-seater configuration and ample cargo capacity, the Rhino is well-suited for demanding tasks and adventurous excursions. This comprehensive workshop service and repair manual provides complete A-Z procedures for the Yamaha YXR700FI Rhino, covering all aspects of maintenance, diagnostics, and repair. It details engine mechanicals, fuel, cooling, ignition, and exhaust systems, as well as the transmission, drive system, brakes, suspension, and steering. The manual also includes extensive information on the electrical system, frame, bodywork, and wheels/tires. Designed for DIY mechanics and professional technicians alike, this manual offers step-by-step instructions, detailed diagrams, and critical specifications to ensure the vehicle remains in optimal condition. 🏷️ Basic Information Identification Make: Yamaha Model: YXR700FI Rhino Product Type: Complete Workshop Service Repair Manual Product Format: PDF Download Applicable Years: 2008, 2009, 2010, 2011, 2012 Codes Model Code Variant: YXR700FI 👋 Introduction Market Position Target User: DIY mechanics, ATV owners, and professional service technicians seeking detailed repair information. Value Proposition: Enables significant cost savings on repairs and maintenance by empowering users to perform tasks themselves. Competitive Analysis Comparison To Alternatives: Provides a more detailed and actionable approach than basic owner's manuals, often surpassing dealer-specific service information in accessibility for independent repairs. Key Features Ease Of Use: Easy-to-follow, step-by-step instructions with clear photographic guidance. Accessibility: Instant download and multi-device compatibility. Ownership: Yours to keep forever, allowing for ongoing reference. 📋 Manual Details Coverage Areas Overall Coverage: Complete A-Z Service and Repair Procedures Engine Coverage: All Engine Service, Diagnostics, and Repair Transmission Coverage: All Transmission Service, Diagnostics, and Repair Chassis Coverage: Frame, Suspension, Steering, Wheels, Tires Electrical System Coverage: Wiring Diagrams, Components, Diagnostics Bodywork And Trim Coverage: Body Panels, Seats, Ergonomics, Plastics Maintenance Coverage: Scheduled Maintenance, Fluid Changes, Filter Replacements Troubleshooting Coverage: Diagnostic Procedures and Solutions for Common Issues Model Variant Coverage: All Models, Engines, Trim, and Transmission Types Page Count Estimated Pages: Likely 300-500+ pages (typical for comprehensive workshop manuals) Manual Type Type: Workshop Service and Repair Manual Language Language: English Format File Format: PDF Software Requirement: Adobe Reader (or compatible PDF viewer) 📖 Manual Coverage Systems Covered Engine Mechanical: Top End (Cylinder Head, Valves), Bottom End (Crankshaft, Connecting Rods, Pistons), Timing System, Lubrication System Fuel System: Fuel Injection System (FI), Fuel Pump, Injectors, Fuel Filter, Fuel Tank, Fuel Lines Cooling System: Radiator, Fan, Water Pump, Thermostat, Coolant Hoses Ignition System: Ignition Coils, Spark Plugs, CDI Unit, ECU (Engine Control Unit) Exhaust System: Exhaust Manifold, Muffler, Catalytic Converter (if applicable) Transmission System: CVT (Continuously Variable Transmission) Unit, Drive Belts, Clutch, Gearbox (if separate), Final Drive Drive System: 2WD/4WD Engagement, Differentials (Front and Rear), Axles, Drive Shafts Brakes System: Hydraulic System, Brake Lines, Calipers, Rotors, Brake Pads, Parking Brake Suspension System: Front and Rear Suspension Components, Shocks, Springs, Control Arms, Bushings Steering System: Steering Column, Tie Rods, Steering Knuckles, Rack and Pinion (or equivalent), Power Steering System (if applicable) Electrical Components: Battery, Starter Motor, Alternator (or Stator), Lighting System (Headlights, Taillights, Brake Lights), Horn, Gauges, Switches, Relays, Fuses Frame And Body: Frame Inspection, Chassis Components, Body Panels, Fenders, Seat Assembly, Handlebars, Footwells Wheels And Tires: Tire Inspection and Replacement, Wheel Mounting, Hubs Procedures Included Routine Maintenance: Oil Changes, Filter Replacements, Spark Plug Checks, Air Filter Cleaning/Replacement, Chain Adjustment (if applicable) Major Repairs: Engine Rebuilds, Transmission Overhauls, Suspension Component Replacement, Brake System Overhauls Diagnostics: Troubleshooting Engine Performance Issues, Electrical Fault Finding, Component Testing Adjustments: Valve Clearances, Throttle Cable, Brake Cables Disassembly And Assembly: Step-by-step instructions for component removal and installation Torque Specifications: Precise torque values for critical fasteners Wiring Diagrams: Detailed electrical schematics for troubleshooting Technical Depth Depth: Comprehensive: Covers everything from basic maintenance to complete engine and transmission rebuilds, including electrical diagnostics and component-level repair. Detail Level: Includes detailed diagrams, illustrations, exploded views, and step-by-step instructions. 📊 Manual Specifications File Format Compatibility: Universal compatibility across PC, Mac, tablets, and smartphones. Print Quality Printability: Printable by individual page, chapter, or the entire manual. Image Resolution: High-resolution images and diagrams for clarity. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 4-Stroke, DOHC, 5-Valve, Liquid-Cooled, Single-Cylinder Displacement: 686cc Bore X Stroke: 100.0 mm x 85.0 mm Compression Ratio: 9.2:1 Performance Horsepower: Approx. 44 hp @ 5500 rpm (Estimated, actual may vary by market and tuning) Torque: Approx. 47.9 lb-ft @ 5000 rpm (Estimated) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with Mikuni throttle body Fuel Type: Unleaded Gasoline (87 octane or higher...
The Yamaha YXR700FI Rhino is a capable sport-utility ATV, produced from 2008 to 2012. Engineered for a blend of recreation and utility, it features a powerful 686cc liquid-cooled engine with electronic fuel injection, delivering robust performance for various off-road conditions. Its design emphasizes durability and reliability, offering features such as On-Command 2WD/4WD with differential lock, hydraulic disc brakes, and a ROPS-certified structure for enhanced safety. With a comfortable two-seater configuration and ample cargo capacity, the Rhino is well-suited for demanding tasks and adventurous excursions.
This comprehensive workshop service and repair manual provides complete A-Z procedures for the Yamaha YXR700FI Rhino, covering all aspects of maintenance, diagnostics, and repair. It details engine mechanicals, fuel, cooling, ignition, and exhaust systems, as well as the transmission, drive system, brakes, suspension, and steering. The manual also includes extensive information on the electrical system, frame, bodywork, and wheels/tires. Designed for DIY mechanics and professional technicians alike, this manual offers step-by-step instructions, detailed diagrams, and critical specifications to ensure the vehicle remains in optimal condition.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
YXR700FI Rhino
Product Type:
Complete Workshop Service Repair Manual
Product Format:
PDF Download
Applicable Years:
2008, 2009, 2010, 2011, 2012
Codes
Model Code Variant:
YXR700FI
👋 Introduction
Market Position
Target User:
DIY mechanics, ATV owners, and professional service technicians seeking detailed repair information.
Value Proposition:
Enables significant cost savings on repairs and maintenance by empowering users to perform tasks themselves.
Competitive Analysis
Comparison To Alternatives:
Provides a more detailed and actionable approach than basic owner's manuals, often surpassing dealer-specific service information in accessibility for independent repairs.
Key Features
Ease Of Use:
Easy-to-follow, step-by-step instructions with clear photographic guidance.
Accessibility:
Instant download and multi-device compatibility.
Ownership:
Yours to keep forever, allowing for ongoing reference.
Step-by-step instructions for component removal and installation
Torque Specifications:
Precise torque values for critical fasteners
Wiring Diagrams:
Detailed electrical schematics for troubleshooting
Technical Depth
Depth:
Comprehensive: Covers everything from basic maintenance to complete engine and transmission rebuilds, including electrical diagnostics and component-level repair.
Detail Level:
Includes detailed diagrams, illustrations, exploded views, and step-by-step instructions.
📊 Manual Specifications
File Format
Compatibility:
Universal compatibility across PC, Mac, tablets, and smartphones.
Print Quality
Printability:
Printable by individual page, chapter, or the entire manual.
Yamaha Genuine Ultramatic® Transmission Fluid (or equivalent specified in manual)
Final Drive Oil Type:
Yamalube Gear Oil 80W-90 (or equivalent specified in manual)
📐 Dimensions
Exterior
Length:
2715 mm (106.9 in)
Width:
1320 mm (52.0 in)
Height:
1115 mm (43.9 in)
Wheelbase:
1835 mm (72.2 in)
Ground Clearance:
270 mm (10.6 in)
Weights
Dry Weight:
265 kg (584 lbs)
Fuel Capacity:
33.0 L (8.7 US gal)
Cargo
Front Rack Capacity:
45 kg (99 lbs)
Rear Rack Capacity:
85 kg (187 lbs)
Wheels And Tires
Front Tire Size:
AT25x8-12
Rear Tire Size:
AT25x10-12
Wheelbase Bolt Pattern:
4x110 mm
🛡️ Safety Features
Ratings
Rollover Protection:
ROPS (Roll-Over Protective Structure) certified
Active Features
Braking:
Hydraulic disc brakes (front and rear), Parking brake
Lighting:
Dual Halogen headlights, LED brake light
Passive Features
Seating:
Two-seater configuration with seat belts and grab handles
Controls:
Intuitive handlebar controls with thumb throttle and hand brake lever.
💡 Technology Features
Infotainment
Display Panel:
Digital instrument cluster including speedometer, odometer, trip meter, fuel gauge, clock, and indicator lights.
Driver Assistance
Traction Control:
Not applicable (manual transmission and basic differential lock)
Connectivity
Charging System:
12V DC output for charging accessories (user installable accessories might require separate wiring).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 100 hours or 1 year, whichever comes first.
Air Filter Cleaning:
Every 50 hours or 6 months (more frequently in dusty conditions).
Spark Plug Inspection:
Every 100 hours or 1 year.
Cv T Belt Inspection:
Every 100 hours or 1 year.
Fluid Specifications
Engine Oil:
Yamalube 4 (or equivalent) SAE 10W-40, 20W-40, or 20W-50 API SG or higher
Cv T Fluid:
Yamaha Genuine Ultramatic® Transmission Fluid (or equivalent specified in manual)
Final Drive Oil:
Yamalube Gear Oil 80W-90 (or equivalent specified in manual)
Coolant:
Permanent type antifreeze coolant (50% mixture with distilled water) - specific Yamaha coolant recommended.
Known Issues
Common Wear Items:
CVT belt wear, CV joint boots, brake pads, wheel bearings.
Engine Performance:
Occasional issues related to fuel system cleanliness and potential sensor faults, typically addressed by EFI diagnostics.
Cooling System:
Potential for radiator blockage or fan motor issues in extreme use conditions.
📚 Vehicle History
Brand Heritage
Brand Origin:
Yamaha Motor Corporation, a Japanese manufacturer known for its vast range of products including motorcycles, marine products, and musical instruments.
Model Evolution
Rhino Introduction:
The Yamaha Rhino was introduced as a sport-utility ATV, designed for recreation, utility, and off-road use, setting benchmarks in its class.
Engine Development:
The 686cc engine (codenamed '700 FI') was a significant upgrade, offering more power and torque than previous generations, and incorporating fuel injection for improved performance and efficiency.
Production
Manufacturing Location:
Primarily manufactured by Yamaha Motor Corporation.
🏆 Awards & Recognition
Recognitions
Industry Impact:
The Yamaha Rhino was a highly influential model in the utility and sport-utility ATV market, known for its robust engineering and capabilities. It helped define the side-by-side vehicle category.