🏷️ Basic Information Identification Make: Mazda Model: RX-4 Year: 1972 Product Type: Service and Repair Manual Codes Chassis Code Family: LA2 Engine Code Family: Mazda Rotary (Wankel) 👋 Introduction Market Position Original Market Segment: Compact/Subcompact Sports Sedan and Coupe Unique Selling Proposition: Revolutionary rotary (Wankel) engine offering compact size, smooth operation, and unique performance characteristics. Competitive Analysis Key Competitors 1972: Datsun 510, Toyota Corolla, Honda Civic (emerging), Ford Escort. Key Features Vehicle Distinctiveness: Wankel rotary engine, stylish coupe and sedan body styles, sporty handling for its era. Manual Value Proposition: Indispensable resource for enthusiasts and technicians maintaining or restoring the iconic Mazda RX-4, providing factory-accurate information. 📋 Manual Details Coverage Areas Coverage Scope: All Models & All Repairs A-Z Original Equipment Manufacturer Level: Dealership Technician Level Page Count Estimated Page Count: 600+ Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: Printed Manual (assumed, for historical accuracy) 📖 Manual Coverage Systems Covered Engine Systems: Rotary engine internal components, apex seals, side seals, rotor housing, eccentric shaft, lubrication system, cooling system, ignition system, fuel system (carbureted), starting system, emission control systems. Transmission Systems: Manual transmission (4-speed, 5-speed), clutch system, driveshaft, differential, axle shafts. Brake Systems: Front disc brakes, rear drum brakes, hydraulic system, parking brake. Suspension Steering: Front independent suspension (struts, control arms), rear leaf spring solid axle, power steering system (if equipped), steering gearbox, tie rods. Electrical Systems: Wiring diagrams, charging system (alternator, regulator), lighting system, instrumentation, ignition switch, fuse box, battery. Body Chassis: Body panel removal/installation, chassis lubrication, door mechanisms, glass, seals, interior trim. Procedures Included Preventative Maintenance: Oil changes, filter replacements, spark plug replacement, coolant flushes, brake fluid changes, lubrication points. Diagnostic Procedures: Troubleshooting engine performance issues, diagnosing electrical faults, identifying brake system problems, suspension alignment checks. Repair Procedures: Engine rebuild (rotary specific), transmission overhaul, brake component replacement, suspension component repair, electrical component repair, bodywork. Tune Up Specifications: Ignition timing, carburetor adjustment, idle speed settings, valve lash (if applicable to rotary design). Technical Depth Depth: Complete mechanical and electrical overhaul, including detailed disassembly, assembly, and torque specifications. Diagnostic Complexity: Advanced diagnostics for rotary-specific issues, including compression testing for rotary engines and troubleshooting oil injection systems. 📊 Manual Specifications File Format Digital Format: N/A (Historically printed) Print Quality Print Quality: High-quality reproductions of original factory print (if digital copy) Binding Type Binding Type: Original: Staple-bound or perfect bound. Modern reproduction: Spiral-bound or perfect bound for durability. Paper Type Paper Type: Durable paper stock suitable for workshop environments. ⚙️ Engine Specifications Primary Engine Engine Type: Rotary (Wankel) Engine Engine Code Example: 10A (precursor to later RX-4 variants, but indicative of the platform) Rotor Housing Design: Two-rotor configuration Displacement Equivalent Cc: 1146 cc (nominal, based on two 573cc rotors) Performance Horsepower Approx: Approx. 100-110 HP (depending on specific engine variant and tuning) Torque Approx: Approx. 115-125 lb-ft (depending on specific engine variant) Fuel System Fuel Delivery: Single or twin barrel carburetor(s), typically Hitachi or Mikuni. Fuel Type Requirement: Unleaded gasoline (low octane recommended for early rotary engines, but check manual for specific octane rating) Engine Maintenance Apex Seal Material: Early versions used carbon-impregnated seals; later models utilized more robust materials. Manual specifies correct type and replacement procedure. Oil Type Recommendation: Specific rotary engine oil or high-quality mineral/synthetic blend API SF or SG classification (refer to manual for exact specification). 🔧 Transmission Standard Transmission Type: 4-speed Manual Optional Transmission Type Optional: 5-speed Manual, 3-speed Automatic (likely JATCO) Features Clutch Type: Single dry plate, hydraulically actuated Maintenance Transmission Fluid Type: API GL-4 SAE 75W-90 or 80W-90 gear oil (manual for exact specification) Automatic Transmission Fluid Type: Dexron II or equivalent (manual for exact specification) 📐 Dimensions Exterior Body Styles: 2-door Coupe, 4-door Sedan Wheelbase Mm Approx: 2400 mm (94.5 inches) Overall Length Mm Approx: 4160 mm (163.8 inches) Overall Width Mm Approx: 1600 mm (63 inches) Overall Height Mm Approx: 1350 mm (53.1 inches) Weights Curb Weight Kg Approx: 1000 - 1050 kg (2200 - 2315 lbs) Gross Vehicle Weight Kg Approx: 1400 kg (3086 lbs) Tires Wheels Standard Tire Size: 175SR13 or 185/70SR13 (check manual for specific fitments) Wheel Bolt Pattern: 4x110mm (common Mazda pattern for the era) Wheel Size: 13x5.0J or 13x5.5J 🛡️ Safety Features Ratings Crash Test Standards Era: No formal NHTSA/Euro NCAP ratings in the modern sense; safety based on 1970s standards. Active Features Braking System Type: Front disc, rear drum Steering System Type: Recirculating ball (some models may have offered power assist) Passive Features Seat Belts: Lap belts standard, three-point belts likely optional or for front seats. Body Construction: Unit-body construction with integrated safety features of the era. 💡 Technology Features Infotainment Audio System: AM/FM Radio, possibly with cassette player as an option. Instrument Cluster: Speedometer, tachometer (essential for rotary engines), fuel gauge, coolant temperature gauge, oil pressure warning light. Driver Assistance Features...
Complete mechanical and electrical overhaul, including detailed disassembly, assembly, and torque specifications.
Diagnostic Complexity:
Advanced diagnostics for rotary-specific issues, including compression testing for rotary engines and troubleshooting oil injection systems.
📊 Manual Specifications
File Format
Digital Format:
N/A (Historically printed)
Print Quality
Print Quality:
High-quality reproductions of original factory print (if digital copy)
Binding Type
Binding Type:
Original: Staple-bound or perfect bound. Modern reproduction: Spiral-bound or perfect bound for durability.
Paper Type
Paper Type:
Durable paper stock suitable for workshop environments.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Rotary (Wankel) Engine
Engine Code Example:
10A (precursor to later RX-4 variants, but indicative of the platform)
Rotor Housing Design:
Two-rotor configuration
Displacement Equivalent Cc:
1146 cc (nominal, based on two 573cc rotors)
Performance
Horsepower Approx:
Approx. 100-110 HP (depending on specific engine variant and tuning)
Torque Approx:
Approx. 115-125 lb-ft (depending on specific engine variant)
Fuel System
Fuel Delivery:
Single or twin barrel carburetor(s), typically Hitachi or Mikuni.
Fuel Type Requirement:
Unleaded gasoline (low octane recommended for early rotary engines, but check manual for specific octane rating)
Engine Maintenance
Apex Seal Material:
Early versions used carbon-impregnated seals; later models utilized more robust materials. Manual specifies correct type and replacement procedure.
Oil Type Recommendation:
Specific rotary engine oil or high-quality mineral/synthetic blend API SF or SG classification (refer to manual for exact specification).
🔧 Transmission
Standard
Transmission Type:
4-speed Manual
Optional
Transmission Type Optional:
5-speed Manual, 3-speed Automatic (likely JATCO)
Features
Clutch Type:
Single dry plate, hydraulically actuated
Maintenance
Transmission Fluid Type:
API GL-4 SAE 75W-90 or 80W-90 gear oil (manual for exact specification)
Automatic Transmission Fluid Type:
Dexron II or equivalent (manual for exact specification)
📐 Dimensions
Exterior
Body Styles:
2-door Coupe, 4-door Sedan
Wheelbase Mm Approx:
2400 mm (94.5 inches)
Overall Length Mm Approx:
4160 mm (163.8 inches)
Overall Width Mm Approx:
1600 mm (63 inches)
Overall Height Mm Approx:
1350 mm (53.1 inches)
Weights
Curb Weight Kg Approx:
1000 - 1050 kg (2200 - 2315 lbs)
Gross Vehicle Weight Kg Approx:
1400 kg (3086 lbs)
Tires Wheels
Standard Tire Size:
175SR13 or 185/70SR13 (check manual for specific fitments)
Wheel Bolt Pattern:
4x110mm (common Mazda pattern for the era)
Wheel Size:
13x5.0J or 13x5.5J
🛡️ Safety Features
Ratings
Crash Test Standards Era:
No formal NHTSA/Euro NCAP ratings in the modern sense; safety based on 1970s standards.
Active Features
Braking System Type:
Front disc, rear drum
Steering System Type:
Recirculating ball (some models may have offered power assist)
Passive Features
Seat Belts:
Lap belts standard, three-point belts likely optional or for front seats.
Body Construction:
Unit-body construction with integrated safety features of the era.
💡 Technology Features
Infotainment
Audio System:
AM/FM Radio, possibly with cassette player as an option.
Instrument Cluster:
Speedometer, tachometer (essential for rotary engines), fuel gauge, coolant temperature gauge, oil pressure warning light.
Driver Assistance
Features Era:
Limited; focus on basic driving controls. ABS, traction control, airbags were not available.
Connectivity
Features Era:
N/A; no electronic connectivity features.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 miles or 3 months (typical for the era, consult manual)
Spark Plug Replacement Interval:
Every 15,000 - 20,000 miles (manual will specify exact type and gap)
Coolant Flush Interval:
Every 2 years or 30,000 miles
Fluid Specifications
Engine Coolant Type:
Ethylene glycol based antifreeze mixed with distilled water (50/50 ratio)
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid
Engine Oil Capacity Liters:
Approx. 4.5 - 5.0 Liters (including filter, refer to manual)
Known Issues
Rotary Engine Apex Seal Wear:
A common concern with early rotary engines; meticulous maintenance and proper operation are key. Manual details inspection and replacement.
Carburetor Tuning And Maintenance:
Carburetors can require frequent adjustment and cleaning due to age and emissions controls.
Ignition System Reliability:
Distributor, coil, and spark plug wires can degrade over time, affecting performance.
📚 Vehicle History
Brand Heritage
Mazda Rotary Pioneering:
Mazda's commitment to rotary engine technology, licensed from NSU.
Model Evolution
Predecessors:
Mazda R100 (Cosmo Sport predecessor)
Successors:
Mazda RX-5 (Savanna), Mazda RX-7
Production
Production Years:
1972-1978
Manufacturing Location:
Japan
Notable Achievements
Motorsport Involvement:
Limited but part of Mazda's early push into global markets and rotary reputation building.
🏆 Awards & Recognition
Recognitions
Automotive Journal Awards:
Generally well-received by automotive press for its rotary engine and sporty character, though specific awards are difficult to pinpoint for this exact model year.
Ratings
Consumer Reports Era:
May have been reviewed by publications like Consumer Reports or similar; manual provides the technical basis for understanding its design and potential reliability.
Certifications
Emissions Compliance:
Built to meet the emissions standards of 1972 in its target markets. Manual will detail specific emission control components and troubleshooting.
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