🏷️ Basic Information Identification Make: Peugeot Model: 504 Engine Type: Diesel Codes Year Range: 1974-1983 👋 Introduction Market Position Positioning: A robust and reliable mid-size sedan known for its durability and comfort, particularly popular in Europe and other international markets. Competitive Analysis Competitors: Ford Taunus, Opel Rekord, Renault 12/18, Volkswagen Passat. Key Features Design Philosophy: Focus on comfort, durability, and straightforward mechanicals, with a distinctive Pininfarina-designed exterior. Target Audience Intended Users: Owners of Peugeot 504 Diesel vehicles, independent repair shops, and automotive enthusiasts looking for detailed maintenance and repair information. 📋 Manual Details Coverage Areas Manual Scope: Comprehensive Service, Maintenance, and Repair Applicable Variants: Covers all Peugeot 504 Diesel models within the 1974-1983 production range, including various body styles (sedan, wagon, coupe, convertible) if equipped with diesel engines. Page Count Page Count: 208 Manual Type Manual Type: Repair and Service Manual Language Language: English (Assumed based on product description and typical manuals) Format Format: PDF 📖 Manual Coverage Systems Covered Engine System: Complete overhaul, diagnosis, tuning, and repair of diesel engines. Cooling System: Radiator, water pump, thermostat, hoses, fan, coolant specifications, and repair procedures. Fuel System: Diesel injection pump, injectors, fuel lines, filters, fuel tank, troubleshooting, and servicing. Exhaust System: Exhaust manifolds, pipes, muffler, catalytic converter (if applicable for later models), and mounting. Clutch System: Clutch operation, adjustment, replacement of clutch disc, pressure plate, and release bearing. Transmission System: Manual gearbox and automatic transmission overhaul, diagnosis, fluid specifications, and repair. Propeller Shaft System: Drive shafts, universal joints, U-joint replacement, and balancing. Rear Axle System: Differential, axle shafts, bearings, seals, fluid specifications, and repair. Braking System: Hydraulic system, brake fluid, master cylinder, wheel cylinders, calipers, brake pads/shoes, discs/drums, parking brake, bleeding, and repair. Electrical System: Full electrical schematics, wiring diagrams, battery, alternator, starter motor, lighting, ignition (for diesel, glow plug system), instrumentation, and troubleshooting. Suspension And Steering System: Front and rear suspension components, shock absorbers, springs, ball joints, tie rods, steering rack/box, power steering (if equipped), alignment specifications, and repair. Bodywork And Fittings: Body panel repairs, doors, windows, locks, trim, interior fittings, and glass replacement. Routine Maintenance: Oil changes, filter replacements, fluid checks, tire pressure, lubrication points, and general upkeep. Procedures Included Diagnostic Procedures: Fault finding guides, symptom-based troubleshooting, and diagnostic charts. Repair Procedures: Step-by-step instructions for component removal, repair, and reinstallation. Maintenance Procedures: Scheduled maintenance tasks and intervals. Technical Specifications: Torque values, clearances, timings, and measurements for all major components. Engine Timing Adjustment: Detailed procedures for injection pump timing and valve timing (if applicable). Carburetor Service: N/A (Diesel model) Engine Rebuild Specification: Includes cylinder bore, piston ring gap, bearing clearance, and other critical engine rebuild specifications. Transmission Rebuild: Comprehensive steps for disassembling, inspecting, and reassembling both manual and automatic transmissions. Ignition System Diagnosis: Diagnosis and repair of the glow plug system, not a traditional ignition system as in gasoline engines. Technical Depth Depth: Detailed explanations with exploded views, diagrams, and troubleshooting guides suitable for both amateur and professional mechanics. Torque Specifications: Comprehensive list of torque values for all critical fasteners, engine components, chassis, and body. Wiring Diagrams: Detailed, system-specific wiring diagrams crucial for diagnosing electrical faults. Troubleshooting Charts: Systematic troubleshooting guides that correlate symptoms with potential causes and solutions. 📊 Manual Specifications File Format File Format: PDF (Printable, Viewable on PC/Mac) Accessibility: Accessible on any computer with a PDF reader, allowing for easy viewing and printing of individual pages. Print Quality Print Quality: High-resolution for clear diagrams and text (assumed for a quality manual). Binding Type Binding Type: Digital (PDF - no physical binding) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Family: XD (Indenor/Peugeot Diesel) Displacement Liters: 2.1 (e.g., XM 88) or 2.3 (e.g., XD3) Cylinders: 4 Fuel Delivery: Indirect injection via rotary or inline injection pump (e.g., Bosch, CAV). Performance Horsepower Approx: 60-70 HP (depending on specific engine variant and tuning) Torque Approx: 110-130 Nm (depending on specific engine variant) Fuel System Injection Pump Type: Likely Bosch VE rotary or similar inline type. Glow Plugs: Essential for cold starting, typically 4-cylinder system. 🔧 Transmission Standard Transmission Type: 4-speed or 5-speed Manual Gearbox Optional Transmission Type: 3-speed or 4-speed Automatic Transmission (e.g., ZF or BorgWarner type) Features Clutch Type: Single dry plate diaphragm spring type. 📐 Dimensions Exterior Wheelbase Mm: 2750 Length Mm: 4520 Width Mm: 1700 Height Mm: 1470 Weights Curb Weight Kg Approx: 1200 - 1350 (depending on variant) Gross Vehicle Weight Kg Approx: 1700 - 1850 🛡️ Safety Features Ratings Crash Test Data Era: Limited official data available for this era; vehicle structure focused on passenger protection for the time. Active Features Brakes: Front disc brakes, rear drum brakes; potentially power assisted depending on trim and year. Steering: Recirculating ball or rack and pinion steering, with optional power assistance. Passive Features Seatbelts: Likely fitted with front seat belts, rear belts may...