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Datsun 810 1978 All Service Repair Manual

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🏷️ Basic Information Identification Make: Datsun Model: 810 Year: 1978 Body Style: Sedan, Hardtop, Wagon Codes Platform: 810 (A-810) 👋 Introduction Market Position Positioning: The Datsun 810 was a significant model for Datsun in the late 1970s, bridging the gap between compact sedans and larger luxury vehicles. It competed with models like the Toyota Corona, Mazda Capella, and to some extent, entry-level American sedans. This manual is essential for owners and independent mechanics looking to maintain and repair these increasingly collectible vehicles. Key Features Manual Value: Provides DIY enthusiasts and professional technicians with the necessary information to perform accurate and efficient repairs, saving time and money compared to dealership services. Enables a deep understanding of the vehicle's intricacies for optimal performance and longevity. Download Convenience: Offers immediate access to critical repair information, eliminating the need for physical searches and allowing for repairs anytime, anywhere. 📋 Manual Details Coverage Areas All Systems: General Maintenance, Troubleshooting, Engine, Transmission, Brakes, Wiring Diagrams, Electrical System, Suspension, Lubrication, Steering, Cooling System, Fuel Injection/System, Emission System, Engine Control System, Chassis/Body, Restraint System, Axle, and more. Page Count Estimated Pages: Estimated 1000+ pages (typical for comprehensive factory service manuals of this era) Manual Type Type: Service and Repair Manual Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed procedures for disassembly, inspection, repair, and reassembly of all engine components including cylinder head, block, crankshaft, camshaft, pistons, rings, and valve train. Includes torque specifications and clearances. Fuel System: Comprehensive coverage of fuel delivery, fuel pump, carburetor (likely Hitachi/Mikuni for US spec), fuel lines, and fuel tank servicing. Includes diagnostic procedures for fuel delivery issues. Cooling System: Radiator, water pump, thermostat, hoses, fan, and cooling system pressure testing and repair procedures. Includes coolant type recommendations. Ignition System: Distributor, ignition coil, spark plugs, ignition timing, and diagnostic procedures for ignition system faults. Exhaust System: Catalytic converter (if applicable for US market), muffler, exhaust pipes, and mounting hardware inspection and replacement. Transmission Manual: Service and repair procedures for manual transmissions, including clutch operation, gearbox disassembly, inspection, and reassembly. Includes gear ratios and lubricant specifications. Transmission Automatic: Service and repair procedures for automatic transmissions, including torque converter, valve body, clutch packs, and hydraulic system diagnostics. Includes fluid type and capacity. Drivetrain Axles: Rear axle servicing, differential inspection and repair, axle shaft removal and installation, and lubricant specifications. Suspension Front: MacPherson strut design, ball joints, tie rods, control arms, bushings, and alignment specifications. Includes overhaul and replacement procedures. Suspension Rear: Leaf spring or coil spring suspension (depending on body style/market), shock absorbers, and related components. Includes inspection and replacement. Steering System: Recirculating ball steering gearbox, steering linkage, power steering pump (if equipped), and related components. Includes lubrication and adjustment procedures. Brake System Front: Front disc brake servicing, including caliper overhaul, rotor replacement, brake pad replacement, and bleeding procedures. Includes specifications for brake fluid. Brake System Rear: Rear drum brake servicing, including wheel cylinder replacement, brake shoe adjustment, and drum inspection. Includes parking brake system. Electrical System Charging: Alternator, voltage regulator, battery, and wiring diagnostics. Includes testing procedures and specifications. Electrical System Lighting: Headlights, taillights, interior lights, and related wiring and switch servicing. Electrical System Accessories: Wipers, horn, power windows (if equipped), radio, and other electrical accessories. Wiring Diagrams: Complete, detailed electrical wiring diagrams for all vehicle systems, crucial for diagnostics and repairs. Chassis Body Construction: Body panel removal and installation, structural components, and mounting points. Includes specifications for body sealant and adhesives. Interior Trim: Dashboard, door panels, seats, headliner, and other interior trim component removal and installation. Restraint System: Seat belts, anchors, and related hardware inspection and servicing. Emission Control: Components such as PCV system, exhaust gas recirculation (EGR) system (if equipped), and related controls. Diagnostic procedures for emissions-related faults. Procedures Included General Maintenance: Oil changes, filter replacements, fluid checks and top-offs, tire rotation, and spark plug replacement. Troubleshooting: Systematic diagnostic procedures and flowcharts for identifying and resolving common and uncommon vehicle issues. Engine Repair: Complete engine overhaul, piston and ring replacement, bearing service, cylinder head gasket replacement, timing chain/belt replacement, and more. Transmission Repair: Clutch replacement, manual transmission rebuild, automatic transmission overhaul, and torque converter replacement. Brake System Repair: Brake pad/shoe replacement, caliper/wheel cylinder rebuild, rotor/drum resurfacing or replacement, and brake line repair. Suspension Steering Repair: Replacement of ball joints, tie rod ends, control arm bushings, shock absorbers, and steering components. Includes steering alignment procedures. Electrical Diagnostics: Using multimeters and test equipment to diagnose electrical circuit faults, starter and alternator testing, and lighting system troubleshooting. Bodywork Repair: Minor body panel repairs, rust treatment, and component replacement. Periodic Lubrication: Detailed schedule and specifications for lubricating chassis components, universal joints, and other moving parts. Engine Control System Diagnostics: While not 'engine control systems' in the modern electronic sense, this covers diagnostics for the ignition and fuel systems...
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Datsun 810 1978 All Service Repair Manual
🏷️ Basic Information
Identification
Make:
Datsun
Model:
810
Year:
1978
Body Style:
Sedan, Hardtop, Wagon
Codes
Platform:
810 (A-810)
👋 Introduction
Market Position
Positioning:
The Datsun 810 was a significant model for Datsun in the late 1970s, bridging the gap between compact sedans and larger luxury vehicles. It competed with models like the Toyota Corona, Mazda Capella, and to some extent, entry-level American sedans. This manual is essential for owners and independent mechanics looking to maintain and repair these increasingly collectible vehicles.
Key Features
Manual Value:
Provides DIY enthusiasts and professional technicians with the necessary information to perform accurate and efficient repairs, saving time and money compared to dealership services. Enables a deep understanding of the vehicle's intricacies for optimal performance and longevity.
Download Convenience:
Offers immediate access to critical repair information, eliminating the need for physical searches and allowing for repairs anytime, anywhere.
📋 Manual Details
Coverage Areas
All Systems:
General Maintenance, Troubleshooting, Engine, Transmission, Brakes, Wiring Diagrams, Electrical System, Suspension, Lubrication, Steering, Cooling System, Fuel Injection/System, Emission System, Engine Control System, Chassis/Body, Restraint System, Axle, and more.
Page Count
Estimated Pages:
Estimated 1000+ pages (typical for comprehensive factory service manuals of this era)
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed procedures for disassembly, inspection, repair, and reassembly of all engine components including cylinder head, block, crankshaft, camshaft, pistons, rings, and valve train. Includes torque specifications and clearances.
Fuel System:
Comprehensive coverage of fuel delivery, fuel pump, carburetor (likely Hitachi/Mikuni for US spec), fuel lines, and fuel tank servicing. Includes diagnostic procedures for fuel delivery issues.
Cooling System:
Radiator, water pump, thermostat, hoses, fan, and cooling system pressure testing and repair procedures. Includes coolant type recommendations.
Ignition System:
Distributor, ignition coil, spark plugs, ignition timing, and diagnostic procedures for ignition system faults.
Exhaust System:
Catalytic converter (if applicable for US market), muffler, exhaust pipes, and mounting hardware inspection and replacement.
Transmission Manual:
Service and repair procedures for manual transmissions, including clutch operation, gearbox disassembly, inspection, and reassembly. Includes gear ratios and lubricant specifications.
Transmission Automatic:
Service and repair procedures for automatic transmissions, including torque converter, valve body, clutch packs, and hydraulic system diagnostics. Includes fluid type and capacity.
Drivetrain Axles:
Rear axle servicing, differential inspection and repair, axle shaft removal and installation, and lubricant specifications.
Suspension Front:
MacPherson strut design, ball joints, tie rods, control arms, bushings, and alignment specifications. Includes overhaul and replacement procedures.
Suspension Rear:
Leaf spring or coil spring suspension (depending on body style/market), shock absorbers, and related components. Includes inspection and replacement.
Steering System:
Recirculating ball steering gearbox, steering linkage, power steering pump (if equipped), and related components. Includes lubrication and adjustment procedures.
Brake System Front:
Front disc brake servicing, including caliper overhaul, rotor replacement, brake pad replacement, and bleeding procedures. Includes specifications for brake fluid.
Brake System Rear:
Rear drum brake servicing, including wheel cylinder replacement, brake shoe adjustment, and drum inspection. Includes parking brake system.
Electrical System Charging:
Alternator, voltage regulator, battery, and wiring diagnostics. Includes testing procedures and specifications.
Electrical System Lighting:
Headlights, taillights, interior lights, and related wiring and switch servicing.
Electrical System Accessories:
Wipers, horn, power windows (if equipped), radio, and other electrical accessories.
Wiring Diagrams:
Complete, detailed electrical wiring diagrams for all vehicle systems, crucial for diagnostics and repairs.
Chassis Body Construction:
Body panel removal and installation, structural components, and mounting points. Includes specifications for body sealant and adhesives.
Interior Trim:
Dashboard, door panels, seats, headliner, and other interior trim component removal and installation.
Restraint System:
Seat belts, anchors, and related hardware inspection and servicing.
Emission Control:
Components such as PCV system, exhaust gas recirculation (EGR) system (if equipped), and related controls. Diagnostic procedures for emissions-related faults.
Procedures Included
General Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, tire rotation, and spark plug replacement.
Troubleshooting:
Systematic diagnostic procedures and flowcharts for identifying and resolving common and uncommon vehicle issues.
Engine Repair:
Complete engine overhaul, piston and ring replacement, bearing service, cylinder head gasket replacement, timing chain/belt replacement, and more.
Transmission Repair:
Clutch replacement, manual transmission rebuild, automatic transmission overhaul, and torque converter replacement.
Brake System Repair:
Brake pad/shoe replacement, caliper/wheel cylinder rebuild, rotor/drum resurfacing or replacement, and brake line repair.
Suspension Steering Repair:
Replacement of ball joints, tie rod ends, control arm bushings, shock absorbers, and steering components. Includes steering alignment procedures.
Electrical Diagnostics:
Using multimeters and test equipment to diagnose electrical circuit faults, starter and alternator testing, and lighting system troubleshooting.
Bodywork Repair:
Minor body panel repairs, rust treatment, and component replacement.
Periodic Lubrication:
Detailed schedule and specifications for lubricating chassis components, universal joints, and other moving parts.
Engine Control System Diagnostics:
While not 'engine control systems' in the modern electronic sense, this covers diagnostics for the ignition and fuel systems which manage engine operation.
Chassis Lubrication:
Detailed points and schedule for chassis lubrication (grease fittings) to prevent wear in suspension and steering components.
Diagnostic Troubleshooting:
Includes symptom-based troubleshooting guides to help pinpoint the cause of various vehicle problems, from engine misfires to brake noise.
Alignment Specifications:
Provides detailed front-end alignment specifications (camber, caster, toe) and adjustment procedures.
Technical Depth
Depth:
Comprehensive; covers everything from routine maintenance to complete engine and transmission rebuilds, including detailed diagnostic procedures and specifications.
📊 Manual Specifications
File Format
Format:
PDF
Compatibility:
Compatible with all Windows and Mac operating systems.
Software Requirements:
Requires Adobe PDF Reader and WinZip (for potential file extraction).
Print Quality
Quality:
Digital; quality depends on source scan, but typically high for factory manuals.
Binding Type
Type:
N/A (Digital Download)
Paper Type
Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code Displacement:
Commonly features the L24 (2.4L) inline-six engine. Other variants may exist depending on market. (e.g., L20B 2.0L in some markets).
Performance
Horsepower Torque:
Approx. 120-130 hp and 150-160 lb-ft torque for the L24 engine, though this varies by specific tune and emissions equipment.
Fuel System
Fuel Delivery:
Typically carbureted (e.g., Hitachi SU-type or Mikuni downdraft carburetors). Fuel injection was not common in 1978 for the 810 in most markets.
Engine Type
Configuration:
Inline 6-cylinder, SOHC (Single Overhead Camshaft)
Bore X Stroke:
L24: 83.0 mm x 73.7 mm (approx.)
Compression Ratio:
Typically around 8.0:1 to 8.5:1
🔧 Transmission
Standard
Type:
4-speed Manual Transmission
Optional
Type:
3-speed Automatic Transmission (e.g., Nissan F3N71B)
Features
Clutch:
Hydraulically actuated single dry plate clutch
📐 Dimensions
Exterior
Wheelbase:
Approximately 104.3 inches (2649 mm)
Length:
Approximately 181.1 inches (4599 mm) for Sedan
Width:
Approximately 66.1 inches (1679 mm)
Height:
Approximately 54.7 inches (1390 mm) for Sedan
Weights
Curb Weight:
Approximately 2,800 - 3,100 lbs (1270 - 1406 kg), depending on body style and equipment.
🛡️ Safety Features
Ratings
Crash Test Data:
As a 1978 vehicle, formal government crash test ratings (like modern NHTSA or IIHS) were not standardized or widely published. Safety features were typical for the era.
Active Features
Braking:
Front disc brakes, rear drum brakes. Power assist may be optional or standard depending on trim level.
Passive Features
Restraints:
Seat belts (lap belts in rear, lap/shoulder belts in front). No airbags.
Construction:
Unibody construction typical for passenger cars of this era.
💡 Technology Features
Infotainment
Audio:
Typically featured an AM/FM radio, often with an optional 8-track player or cassette deck. Speaker count was usually limited to two or four.
Driver Assistance
Features:
No electronic driver assistance features were available. Features like power steering and power brakes were often optional or dependent on trim level.
Connectivity
Features:
No modern connectivity features such as Bluetooth or USB were available.
🔧 Maintenance
Service Intervals
Oil Change:
Every 3,000 miles or 3 months, whichever comes first (typical for the era).
Transmission Fluid:
Automatic transmission fluid: Check every 15,000 miles, change every 30,000 miles. Manual transmission fluid: Inspect every 15,000 miles, change as needed or per severe duty schedule.
Spark Plugs:
Replace every 15,000-30,000 miles depending on plug type and driving conditions.
Coolant:
Flush and replace every 24,000 miles or 24 months.
Fluid Specifications
Engine Oil:
API Service SG or SF. Viscosity: 10W-30 or 10W-40 is common for general use, 5W-30 for colder climates. Capacity: Approx. 4.5 US quarts (4.3 L) with filter change.
Transmission Fluid Auto:
Dexron II or equivalent. Capacity: Approx. 7.7 US quarts (7.3 L) total capacity.
Transmission Fluid Manual:
API GL-4 SAE 75W-90 or 80W-90 gear oil. Capacity: Approx. 2.5 US quarts (2.4 L).
Brake Fluid:
DOT 3 or DOT 4. Always use fresh fluid from a sealed container.
Coolant:
Ethylene Glycol based antifreeze mixed with distilled water (50/50 ratio). Protects down to -34°F (-37°C).
Known Issues
Rust Corrosion:
As with many Japanese cars of this era, rust in the lower body panels, wheel wells, and frame rails can be a significant issue, especially in areas with road salt.
Carburetor Issues:
Carburetors can become gummed up with age, leading to rough idling, stalling, and poor fuel economy. Rebuilds or replacements are common.
Suspension Wear:
Worn ball joints, tie rod ends, and bushings can lead to poor handling, steering looseness, and tire wear. These are routine maintenance items for a car of this age.
Electrical Gremlins:
Aging wiring harnesses, corroded connectors, and failing electrical components (like voltage regulators, starter solenoids) can cause intermittent or complete system failures.
📚 Vehicle History
Brand Heritage
Datsun Legacy:
Datsun (Nissan's export brand) established a reputation for reliable, fuel-efficient, and well-built vehicles in the North American market during the 1970s. The 810 continued this legacy.
Model Evolution
Generation:
The 810 was the second generation of Datsun's mid-size sedan, succeeding the 610 and preceding the Nissan Maxima. It represented an effort to move upmarket.
Production
Years:
The Datsun 810 was produced from 1977 to 1980.
Manufacturing Location:
Primarily manufactured in Japan.
🏆 Awards & Recognition
Recognitions
Vehicle Awards:
Specific awards for the 1978 Datsun 810 are not prominently documented, but the Datsun brand during this period was widely recognized for its reliability and value.
Ratings
Reliability Reputation:
Datsun vehicles of this era generally held a strong reputation for durability and mechanical robustness.
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