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PEUGEOT 309 Digital Workshop Repair Manual 1985-1997

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🏷️ Basic Information Identification Make: Peugeot Model: 309 Product Name: PEUGEOT 309 Digital Workshop Repair Manual 1985-1997 Generation Generation Designation: First Generation Generation Years: 1985-1993 Generation Facelift Year: 1989 Subsequent Generation Years: 1993-1997 (as 309 facelift on some markets, though primarily replaced by the Peugeot 306) Codes Chassis Code: Type 35A (1985-1989), Type 35C (1989 facelift) 👋 Introduction Market Position Target Audience: Peugeot 309 owners, independent repair shops, and automotive enthusiasts undertaking maintenance and repair Competitive Analysis Value Proposition: Provides professional-level repair information at a fraction of the cost of dealership service or proprietary diagnostic software Key Features Accessibility: Instant download format provides immediate access to repair information User Friendliness: Easy to use, designed for users with varying computer skills; print-out functionality enhances usability Durability: Digital format avoids wear and tear associated with physical manuals 📋 Manual Details Coverage Areas Market Coverage: Primarily European markets, with potential for global relevance due to shared engineering Variant Coverage: Saloon (3-door and 5-door hatchback), Estate (Touring) and potentially GTI models Page Count Estimated Page Count: Likely several hundred to over a thousand pages (typical for comprehensive workshop manuals) Manual Type Manual Type: Digital Workshop Repair Manual Language Language: English (based on product description, but professional manuals often have multiple language options) Format Digital Format: Digital (likely PDF or a proprietary viewer format compatible with specified operating systems) 📖 Manual Coverage Systems Covered Powertrain: Engine (petrol and diesel), Fuel System, Exhaust System, Cooling System, Ignition System Transmission: Manual Transmission, Automatic Transmission (if applicable to covered variants), Clutch System Chassis: Suspension (front and rear), Steering System, Brake System (hydraulic, ABS if equipped) Electrical: Wiring Diagrams, Lighting System, Ignition System, Charging System, Starting System, Instruments and Controls, Body Electricals Body: Body Repair, Exterior Trim, Interior Trim, Doors, Glass, Seats Procedures Included Maintenance: Scheduled Maintenance, Oil Changes, Filter Replacements, Fluid Level Checks, Tune-ups Repair: Engine Rebuilding, Transmission Overhaul, Brake Component Replacement, Suspension Component Replacement, Electrical Component Diagnosis and Repair Diagnostics: Troubleshooting Guides, Fault Code Interpretation (OBD I if applicable), Diagnostic Flowcharts Installation: Component Replacement and Installation Procedures Technical Depth Depth Of Information: Comprehensive, covering from basic maintenance to major component overhauls and rebuilds, mirroring professional technician information 📊 Manual Specifications File Format Compatibility: Microsoft Windows (95, 98, 98SE, 2000, NT, ME, XP, Vista, Windows 7) and all Mac computers Print Quality Printability: Printable pages for physical reference, facilitating workshop use Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) Content Quality Visuals: High-quality photos, illustrations, and diagrams Searchability: Likely searchable text within the digital format for quick information retrieval ⚙️ Engine Specifications Primary Engine Engine Range Code: PSA TU and XU series engines Petrol Engines Common: 1.1L (1124cc), 1.3L (1294cc), 1.4L (1360cc), 1.5L (1468cc), 1.6L (1580cc), 1.9L (1905cc, including GTI) Diesel Engines Common: 1.9L (1905cc, naturally aspirated and turbo-diesel variants) Performance Horsepower Range: Approx. 60 PS to 130 PS (for GTI models) Torque Range: Approx. 90 Nm to 170 Nm (depending on engine variant) Fuel System Fuel Delivery: Carburetor (early models) and Electronic Fuel Injection (EFI) systems (later models and performance variants) Ignition System: Distributor-based ignition, electronic ignition systems 🔧 Transmission Standard Standard Transmission Type: 5-speed Manual Transaxle Optional Optional Transmission Type: 3-speed or 4-speed Automatic Transaxle (depending on market and engine) Features Transmission Fluid Type: Manual: GL4 specification gear oil (e.g., SAE 75W-90). Automatic: ATF Dexron II or equivalent. Clutch Type: Hydraulically actuated dry single-plate clutch 📐 Dimensions Exterior Body Styles: 3-door hatchback, 5-door hatchback, 5-door estate (Touring) Length Approx: 4000-4200 mm (Hatchback), 4200-4400 mm (Estate) Width Approx: 1650-1700 mm Height Approx: 1380-1420 mm (Hatchback), 1420-1450 mm (Estate) Weights Curb Weight Range: Approx. 950-1150 kg Gross Vehicle Weight Rating: Varies by engine and equipment, typically around 1500-1650 kg 🛡️ Safety Features Ratings Crash Test Performance: Euro NCAP ratings not available for this era of vehicle. However, it met contemporary European safety standards. Later models may have received minor safety upgrades. Active Features Braking System: Front: Ventilated discs. Rear: Drums (or discs on higher-spec models like GTI). ABS was an option on later models. Lighting: Halogen headlamps, front and rear fog lamps (optional/standard on some trims) Passive Features Seat Belts: Three-point inertia reel seatbelts front, two-point static rear (three-point on some later models) Child Safety: Rear door child safety locks (on 5-door models) 💡 Technology Features Infotainment Audio System: Factory fitted radio/cassette players were common, with options for upgraded speakers. Aux-in or USB connectivity is not standard. Dashboard Features: Basic analog instrumentation (speedometer, tachometer, fuel gauge, temperature gauge), warning lights for critical systems. Driver Assistance ABS Availability: Optional on higher trims and later models, not standard across the range. Cruise Control: Rarely fitted, primarily on top-spec models or as an aftermarket option. Connectivity Connectivity Features: No modern connectivity features (Bluetooth, USB, Apple CarPlay/Android Auto) were integrated as standard. 🔧 Maintenance Service Intervals...
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PEUGEOT 309 Digital Workshop Repair Manual 1985-1997
🏷️ Basic Information
Identification
Make:
Peugeot
Model:
309
Product Name:
PEUGEOT 309 Digital Workshop Repair Manual 1985-1997
Generation
Generation Designation:
First Generation
Generation Years:
1985-1993
Generation Facelift Year:
1989
Subsequent Generation Years:
1993-1997 (as 309 facelift on some markets, though primarily replaced by the Peugeot 306)
Codes
Chassis Code:
Type 35A (1985-1989), Type 35C (1989 facelift)
👋 Introduction
Market Position
Target Audience:
Peugeot 309 owners, independent repair shops, and automotive enthusiasts undertaking maintenance and repair
Competitive Analysis
Value Proposition:
Provides professional-level repair information at a fraction of the cost of dealership service or proprietary diagnostic software
Key Features
Accessibility:
Instant download format provides immediate access to repair information
User Friendliness:
Easy to use, designed for users with varying computer skills; print-out functionality enhances usability
Durability:
Digital format avoids wear and tear associated with physical manuals
📋 Manual Details
Coverage Areas
Market Coverage:
Primarily European markets, with potential for global relevance due to shared engineering
Variant Coverage:
Saloon (3-door and 5-door hatchback), Estate (Touring) and potentially GTI models
Page Count
Estimated Page Count:
Likely several hundred to over a thousand pages (typical for comprehensive workshop manuals)
Manual Type
Manual Type:
Digital Workshop Repair Manual
Language
Language:
English (based on product description, but professional manuals often have multiple language options)
Format
Digital Format:
Digital (likely PDF or a proprietary viewer format compatible with specified operating systems)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (petrol and diesel), Fuel System, Exhaust System, Cooling System, Ignition System
Transmission:
Manual Transmission, Automatic Transmission (if applicable to covered variants), Clutch System
Chassis:
Suspension (front and rear), Steering System, Brake System (hydraulic, ABS if equipped)
Electrical:
Wiring Diagrams, Lighting System, Ignition System, Charging System, Starting System, Instruments and Controls, Body Electricals
Body:
Body Repair, Exterior Trim, Interior Trim, Doors, Glass, Seats
Procedures Included
Maintenance:
Scheduled Maintenance, Oil Changes, Filter Replacements, Fluid Level Checks, Tune-ups
Repair:
Engine Rebuilding, Transmission Overhaul, Brake Component Replacement, Suspension Component Replacement, Electrical Component Diagnosis and Repair
Diagnostics:
Troubleshooting Guides, Fault Code Interpretation (OBD I if applicable), Diagnostic Flowcharts
Installation:
Component Replacement and Installation Procedures
Technical Depth
Depth Of Information:
Comprehensive, covering from basic maintenance to major component overhauls and rebuilds, mirroring professional technician information
📊 Manual Specifications
File Format
Compatibility:
Microsoft Windows (95, 98, 98SE, 2000, NT, ME, XP, Vista, Windows 7) and all Mac computers
Print Quality
Printability:
Printable pages for physical reference, facilitating workshop use
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
Content Quality
Visuals:
High-quality photos, illustrations, and diagrams
Searchability:
Likely searchable text within the digital format for quick information retrieval
⚙️ Engine Specifications
Primary Engine
Engine Range Code:
PSA TU and XU series engines
Petrol Engines Common:
1.1L (1124cc), 1.3L (1294cc), 1.4L (1360cc), 1.5L (1468cc), 1.6L (1580cc), 1.9L (1905cc, including GTI)
Diesel Engines Common:
1.9L (1905cc, naturally aspirated and turbo-diesel variants)
Performance
Horsepower Range:
Approx. 60 PS to 130 PS (for GTI models)
Torque Range:
Approx. 90 Nm to 170 Nm (depending on engine variant)
Fuel System
Fuel Delivery:
Carburetor (early models) and Electronic Fuel Injection (EFI) systems (later models and performance variants)
Ignition System:
Distributor-based ignition, electronic ignition systems
🔧 Transmission
Standard
Standard Transmission Type:
5-speed Manual Transaxle
Optional
Optional Transmission Type:
3-speed or 4-speed Automatic Transaxle (depending on market and engine)
Features
Transmission Fluid Type:
Manual: GL4 specification gear oil (e.g., SAE 75W-90). Automatic: ATF Dexron II or equivalent.
Clutch Type:
Hydraulically actuated dry single-plate clutch
📐 Dimensions
Exterior
Body Styles:
3-door hatchback, 5-door hatchback, 5-door estate (Touring)
Length Approx:
4000-4200 mm (Hatchback), 4200-4400 mm (Estate)
Width Approx:
1650-1700 mm
Height Approx:
1380-1420 mm (Hatchback), 1420-1450 mm (Estate)
Weights
Curb Weight Range:
Approx. 950-1150 kg
Gross Vehicle Weight Rating:
Varies by engine and equipment, typically around 1500-1650 kg
🛡️ Safety Features
Ratings
Crash Test Performance:
Euro NCAP ratings not available for this era of vehicle. However, it met contemporary European safety standards. Later models may have received minor safety upgrades.
Active Features
Braking System:
Front: Ventilated discs. Rear: Drums (or discs on higher-spec models like GTI). ABS was an option on later models.
Lighting:
Halogen headlamps, front and rear fog lamps (optional/standard on some trims)
Passive Features
Seat Belts:
Three-point inertia reel seatbelts front, two-point static rear (three-point on some later models)
Child Safety:
Rear door child safety locks (on 5-door models)
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/cassette players were common, with options for upgraded speakers. Aux-in or USB connectivity is not standard.
Dashboard Features:
Basic analog instrumentation (speedometer, tachometer, fuel gauge, temperature gauge), warning lights for critical systems.
Driver Assistance
ABS Availability:
Optional on higher trims and later models, not standard across the range.
Cruise Control:
Rarely fitted, primarily on top-spec models or as an aftermarket option.
Connectivity
Connectivity Features:
No modern connectivity features (Bluetooth, USB, Apple CarPlay/Android Auto) were integrated as standard.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km or 12 months, whichever comes first (using appropriate API SG/SH specification oil).
Air Filter Replacement:
Every 20,000 km or 24 months.
Spark Plug Replacement:
Every 30,000 km for standard plugs, 40,000 km for platinum-tipped plugs (if fitted).
Timing Belt Replacement:
Every 60,000 km or 5 years for TU/XU engines (critical replacement interval to prevent engine damage).
Fluid Specifications
Engine Oil Capacity:
Approx. 3.5 - 4.5 liters (depending on engine variant), SAE 10W-40 or 15W-40 recommended for general use, 5W-40 for colder climates.
Coolant Type:
Ethylene Glycol based antifreeze/coolant, typically a 50/50 mix with distilled water. Peugeot recommends its own coolant or equivalent.
Brake Fluid Type:
DOT 3 or DOT 4 Hydraulic Brake Fluid.
Known Issues
Common Problems:
Corrosion (especially wheel arches, sills, and exhaust), minor electrical gremlins (e.g., dashboard lights, window motors), wear on suspension bushes and ball joints, potential for head gasket issues on high-mileage engines, fuel pump failures.
Performance Issues:
Loss of power can be due to worn fuel injectors, faulty airflow meters (on EFI models), or exhaust system restrictions.
📚 Vehicle History
Brand Heritage
Peugeot Heritage:
Peugeot, a historic French automotive manufacturer, known for robust engineering and emphasis on driving dynamics, particularly with its 'hot hatch' variants.
Model Evolution
309 Development:
Developed as a successor to the Peugeot 305, initially intended to be named the Peugeot 305 Series 2. It was designed to bridge the gap between the 205 and the 405, offering more space than the 205 but remaining more compact than the 405.
Platform Sharing:
Shared its platform and many components with the Talbot Horizon and Citroën BX, reflecting PSA Group's strategy at the time.
Design Language:
Featured a distinctive 'wedge' profile and a somewhat controversial 'chopped' tail design on the hatchback variants, which differed from Peugeot's other models.
Production
Production Period:
1985-1993 (for the original design), with facelifted versions continuing until 1997 in some markets or specific export regions.
Manufacturing Locations:
Primary production in Poissy, France, and Ryton-on-Dunsmore, England.
🏆 Awards & Recognition
Recognitions
Industry Awards:
While the 309 itself did not win major international awards like the 205 or 306, it was recognized for its practicality and value for money in its segment, especially the popular 309 GTI which was a respected 'hot hatch' competitor.
Ratings
Consumer Ratings:
Reliability ratings varied; early models had some teething issues, but later models and well-maintained examples are generally considered dependable.
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