🏷️ Basic Information Identification Make: Kawasaki Model: ZL Eliminator Sub Model: ZL500 / ZL600 Codes Model Code Zl500: ZL500-A1 (1986), ZL500-A2 (1987) Model Code Zl600: ZL600-A1 (1986), ZL600-A2 (1987) Generation First Generation Years: 1985-1988 👋 Introduction Market Position Target Audience: Kawasaki ZL Eliminator owners, DIY mechanics, service technicians Competitive Analysis Value Proposition: Provides essential technical data for self-maintenance and repair, reducing reliance on costly dealership services. Key Features Digital Access: Instant download availability, accessible on various devices for on-the-go referencing. Lifetime Policy: Guaranteed replacement if lost or damaged. 📋 Manual Details Coverage Areas Covered Model Years: 1986, 1987 Covered Models: ZL500 Eliminator, ZL600 Eliminator Page Count Estimated Page Count: Not specified (Digital Download) Manual Type Manual Type: Repair Manual / Service Manual / Workshop Manual Language Language: English Format Format: PDF (Downloadable) 📖 Manual Coverage Systems Covered Engine: Full engine overhaul, internal components, tuning Fuel System: Carburetor service, fuel lines, fuel pump (if applicable) Lubrication Cooling: Oil pump, oil filter, cooling system (radiator, coolant, fan) Transmission Drive: Gearbox operation, clutch, drive chain, sprockets Steering Suspension: Steering head bearings, fork internals, rear shock absorber Electrical System: Wiring diagrams, ignition system, lighting, starter motor, battery Bodywork: Panel removal and installation, fairings, seat Intake Exhaust: Airbox, intake manifold, exhaust system components Procedures Included Routine Maintenance: Oil changes, filter replacements, chain adjustment, brake checks Troubleshooting: Advanced diagnostic procedures for common and uncommon issues Engine Repair: Engine removal and installation, top-end rebuilds, bottom-end work Electrical Diagnostics: Testing ignition coils, charging system analysis, troubleshooting electrical faults Suspension Service: Fork seal replacement, shock absorber inspection and replacement Fuel System Service: Carburetor synchronization and rebuilding Technical Depth Diagnostic Capability: Detailed troubleshooting trees and fault code identification (if applicable) Repair Scope: Comprehensive coverage from basic servicing to full engine and component rebuilds 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High-resolution, suitable for printing individual pages Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Zl500 Engine Type: Liquid-cooled, DOHC, 8-valve, V-twin Displacement: 498 cc (30.3 cu in) Bore X Stroke: 66.0 mm x 72.0 mm (2.60 in x 2.83 in) Compression Ratio: 9.4:1 Horsepower: Approx. 50-55 HP (at crankshaft) Torque: Approx. 30-33 lb-ft (at crankshaft) Primary Engine Zl600 Engine Type: Liquid-cooled, DOHC, 8-valve, V-twin Displacement: 599 cc (36.5 cu in) Bore X Stroke: 71.0 mm x 75.0 mm (2.80 in x 2.95 in) Compression Ratio: 9.4:1 Horsepower: Approx. 60-65 HP (at crankshaft) Torque: Approx. 35-40 lb-ft (at crankshaft) Fuel System Carburetion Zl500: Two Keihin CVK34 carburetors Carburetion Zl600: Two Keihin CVK34 carburetors 🔧 Transmission Standard Transmission Type: 6-speed constant mesh Features Clutch Type: Wet multi-disc Final Drive: O-ring sealed chain 📐 Dimensions Exterior Zl500 Length: Approx. 2,230 mm (87.8 in) Width: Approx. 770 mm (30.3 in) Height: Approx. 1,160 mm (45.7 in) Wheelbase: Approx. 1,500 mm (59.1 in) Weights Zl500 Dry Weight: Approx. 186 kg (410 lbs) Wet Weight: Approx. 204 kg (450 lbs) Exterior Zl600 Length: Approx. 2,230 mm (87.8 in) Width: Approx. 770 mm (30.3 in) Height: Approx. 1,160 mm (45.7 in) Wheelbase: Approx. 1,500 mm (59.1 in) Weights Zl600 Dry Weight: Approx. 195 kg (430 lbs) Wet Weight: Approx. 215 kg (474 lbs) 🛡️ Safety Features Ratings Safety Ratings: N/A (Motorcycle specific safety features, not crash test ratings) Active Features Braking System: Front: Disc Brake, Rear: Disc Brake Suspension Damping: Adjustable front forks and rear monoshock provide stability and control. 💡 Technology Features Infotainment Infotainment System: N/A (Analog instrumentation: speedometer, tachometer, fuel gauge, warning lights) Driver Assistance Driver Assistance Features: N/A Connectivity Connectivity Options: N/A 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 3,000-4,000 miles or 6 months (refer to manual for exact specifications) Chain Lubrication Adjustment: Recommended every 500-1,000 miles Valve Clearance Check: Typically at 15,000-20,000 mile intervals Fluid Specifications Engine Oil Type: SAE 10W-40 API SG or higher (refer to manual for exact specification and capacity) Coolant Type: Ethylene glycol based antifreeze with water (50/50 mixture) Brake Fluid Type: DOT 3 or DOT 4 (check reservoir cap) Known Issues Common Problems: Carburetor synchronization drift, potential fuel line degradation, starter clutch wear (on some models), aging electrical connectors. 📚 Vehicle History Brand Heritage Kawasaki Motorcycle History: Kawasaki Heavy Industries has a long-standing reputation for performance and innovation in motorcycle manufacturing. Model Evolution Eliminator Series Origin: The ZL Eliminator series was introduced in the mid-1980s as a sport-cruiser, blending the power of a sportbike with the styling of a cruiser. Production Production Period Zl Series: 1985-1988 🏆 Awards & Recognition Recognitions Awards And Recognitions: Not specifically documented for this model year, but the Eliminator series was recognized for its unique styling and performance combination in its era.