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Mercedes-Benz 560SL 1986-1989 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: 560SL Chassis Code: R107 Codes Model Code: 107.048 👋 Introduction Market Position Vehicle Class: Luxury Grand Tourer / Sports Car Competitive Analysis Competitors: Porsche 911, Jaguar XJ-S, Chevrolet Corvette C4, BMW 6 Series (E24) Key Features Vehicle Appeal: Elegant styling, powerful V8 engine, comfortable ride, high-quality interior, convertible experience. Manual Value Proposition Target Audience: DIY enthusiasts, independent repair shops, Mercedes-Benz owners seeking authentic factory repair information. 📋 Manual Details Coverage Areas Applicable Years: 1986, 1987, 1988, 1989 Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: HTML/Flash menu with PDF Compatibility Operating Systems: Windows 95, 98, ME, XP, Vista, 7 📖 Manual Coverage Systems Covered Powertrain: Engine, Fuel System, Exhaust System, Transmission, Drivetrain Chassis: Suspension (Front & Rear), Steering, Brakes (Hydraulic, Parking), Wheels & Tires Body And Interior: Body Panels, Doors, Windows, Seats, Trim (Exterior & Interior), Convertible Top System Electrical: Ignition System, Lighting, Instrumentation, HVAC Controls, Power Accessories, Wiring Diagrams Procedures Included Maintenance: Scheduled maintenance, Oil changes, Fluid checks and replacements, Filter replacements, Tune-ups Repair: Engine overhaul, Transmission rebuild, Brake system repairs, Suspension component replacement, Electrical component diagnosis and repair, Bodywork and cosmetic repairs Diagnostics: Troubleshooting guides, Diagnostic procedures, Fault code interpretation (where applicable) Technical Depth Depth: Comprehensive; covers basic maintenance to complete component rebuilds and diagnostics. 📊 Manual Specifications File Format Digital Format: HTML/Flash menu for navigation, PDF for document content. Print Quality Quality: High-resolution, suitable for printing. Assumes original factory documentation quality. Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code: M117 (E56) Engine Type: 4.2L SOHC V8 (32-valve in some earlier 5.6L variants, but 560SL is 2-valve per cylinder) Bore X Stroke: 94.5 mm x 98.9 mm Displacement: 5547 cc (5.6 Liters) Performance Horsepower: Approx. 227-238 hp (SAE net) depending on market and year Torque: Approx. 284-295 lb-ft (SAE net) depending on market and year Fuel System Fuel Delivery: Bosch K-Jetronic (CIS-E) Fuel Injection Fuel Type Fuel Recommendation: Unleaded premium gasoline (91 octane or higher) Lubrication Oil Capacity: Approx. 8 US quarts (7.5 Liters) with filter change Cooling System Coolant Capacity: Approx. 12.5 US quarts (11.8 Liters) 🔧 Transmission Standard Transmission Type: 4-speed Automatic (4G-TRONIC) Optional Optional Transmission: None for R107 560SL model. Features Gear Ratios: Specific gear ratios detailed in manual, typical for a torque-converter automatic of the era. Fluid Requirements Transmission Fluid Type: Mercedes-Benz Specification 236.1 (e.g., Dexron III equivalent) 📐 Dimensions Exterior Length: Approx. 187.0 inches (4750 mm) Width: Approx. 70.5 inches (1790 mm) Height: Approx. 51.0 inches (1295 mm) Wheelbase: Approx. 96.7 inches (2455 mm) Weights Curb Weight: Approx. 3640 lbs (1650 kg) Gross Vehicle Weight Rating: Approx. 4542 lbs (2060 kg) Interior Seating Capacity: 2+2 (two front seats, two small rear seats) 🛡️ Safety Features Ratings Crash Testing: Era-specific safety standards; detailed crashworthiness data usually found in separate technical bulletins, but manual covers safety system components. Active Features Braking System: 4-wheel Anti-lock Braking System (ABS) Steering System: Power-assisted recirculating ball steering Passive Features Airbags: Driver's side airbag (standard from mid-80s onwards, included in this range) Seatbelts: 3-point front seatbelts with pretensioners, lap belts for rear seats Body Structure: Reinforced A-pillars and side impact protection (typical for Mercedes-Benz of the era). 💡 Technology Features Infotainment Audio System: Factory premium sound system (e.g., Becker or Blaupunkt), often with cassette player and optional CD changer. Climate Control: Automatic Climate Control (ACC) with manual override and defrost functions. Driver Assistance Cruise Control: Standard cruise control system. Connectivity Connectivity Features: N/A (No modern connectivity features like Bluetooth or USB). Convenience Features Power Accessories: Power windows, power locks, power mirrors, power antenna, power adjustable seats, cruise control. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 7,500-10,000 miles or 12-18 months (refer to manual for exact recommendation based on driving conditions). Major Service Interval: Details for major services (e.g., spark plugs, fuel filter, transmission fluid) will be outlined in the manual, often around 30,000-60,000 miles. Fluid Specifications Engine Oil Spec: SAE 15W-40 or 20W-50 API SG rated oil (check manual for specific viscosity based on ambient temperature). Coolant Type: Ethylene glycol-based coolant with corrosion inhibitors, mixed 50/50 with distilled water. Brake Fluid Type: DOT 3 or DOT 4 brake fluid. Known Issues Common Wear Items: Fuel distributor seals (K-Jetronic), climate control system (vacuum leaks), power window regulators, transmission cooling lines (corrosion), differential mounts. Rust Prone Areas: Wheel arches, rocker panels, undercarriage, convertible top frame seals. 📚 Vehicle History Brand Heritage Brand Legacy: Mercedes-Benz, founded in 1926, renowned for engineering excellence, luxury, and safety innovations. Model Evolution R107 Platform: The R107 chassis replaced the W113 'Pagoda' SL and was produced from 1971 to 1989. The 560SL was the ultimate expression of this platform. 560Sl Introduction: Introduced in 1986 as a model year update to the 500SL, featuring...
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Mercedes-Benz 560SL 1986-1989 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
560SL
Chassis Code:
R107
Codes
Model Code:
107.048
👋 Introduction
Market Position
Vehicle Class:
Luxury Grand Tourer / Sports Car
Competitive Analysis
Competitors:
Porsche 911, Jaguar XJ-S, Chevrolet Corvette C4, BMW 6 Series (E24)
Key Features
Vehicle Appeal:
Elegant styling, powerful V8 engine, comfortable ride, high-quality interior, convertible experience.
Manual Value Proposition
Target Audience:
DIY enthusiasts, independent repair shops, Mercedes-Benz owners seeking authentic factory repair information.
📋 Manual Details
Coverage Areas
Applicable Years:
1986, 1987, 1988, 1989
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
HTML/Flash menu with PDF
Compatibility
Operating Systems:
Windows 95, 98, ME, XP, Vista, 7
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Fuel System, Exhaust System, Transmission, Drivetrain
Chassis:
Suspension (Front & Rear), Steering, Brakes (Hydraulic, Parking), Wheels & Tires
Body And Interior:
Body Panels, Doors, Windows, Seats, Trim (Exterior & Interior), Convertible Top System
Electrical:
Ignition System, Lighting, Instrumentation, HVAC Controls, Power Accessories, Wiring Diagrams
Procedures Included
Maintenance:
Scheduled maintenance, Oil changes, Fluid checks and replacements, Filter replacements, Tune-ups
Repair:
Engine overhaul, Transmission rebuild, Brake system repairs, Suspension component replacement, Electrical component diagnosis and repair, Bodywork and cosmetic repairs
Diagnostics:
Troubleshooting guides, Diagnostic procedures, Fault code interpretation (where applicable)
Technical Depth
Depth:
Comprehensive; covers basic maintenance to complete component rebuilds and diagnostics.
📊 Manual Specifications
File Format
Digital Format:
HTML/Flash menu for navigation, PDF for document content.
Print Quality
Quality:
High-resolution, suitable for printing. Assumes original factory documentation quality.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
M117 (E56)
Engine Type:
4.2L SOHC V8 (32-valve in some earlier 5.6L variants, but 560SL is 2-valve per cylinder)
Bore X Stroke:
94.5 mm x 98.9 mm
Displacement:
5547 cc (5.6 Liters)
Performance
Horsepower:
Approx. 227-238 hp (SAE net) depending on market and year
Torque:
Approx. 284-295 lb-ft (SAE net) depending on market and year
Fuel System
Fuel Delivery:
Bosch K-Jetronic (CIS-E) Fuel Injection
Fuel Type
Fuel Recommendation:
Unleaded premium gasoline (91 octane or higher)
Lubrication
Oil Capacity:
Approx. 8 US quarts (7.5 Liters) with filter change
Cooling System
Coolant Capacity:
Approx. 12.5 US quarts (11.8 Liters)
🔧 Transmission
Standard
Transmission Type:
4-speed Automatic (4G-TRONIC)
Optional
Optional Transmission:
None for R107 560SL model.
Features
Gear Ratios:
Specific gear ratios detailed in manual, typical for a torque-converter automatic of the era.
Fluid Requirements
Transmission Fluid Type:
Mercedes-Benz Specification 236.1 (e.g., Dexron III equivalent)
📐 Dimensions
Exterior
Length:
Approx. 187.0 inches (4750 mm)
Width:
Approx. 70.5 inches (1790 mm)
Height:
Approx. 51.0 inches (1295 mm)
Wheelbase:
Approx. 96.7 inches (2455 mm)
Weights
Curb Weight:
Approx. 3640 lbs (1650 kg)
Gross Vehicle Weight Rating:
Approx. 4542 lbs (2060 kg)
Interior
Seating Capacity:
2+2 (two front seats, two small rear seats)
🛡️ Safety Features
Ratings
Crash Testing:
Era-specific safety standards; detailed crashworthiness data usually found in separate technical bulletins, but manual covers safety system components.
Active Features
Braking System:
4-wheel Anti-lock Braking System (ABS)
Steering System:
Power-assisted recirculating ball steering
Passive Features
Airbags:
Driver's side airbag (standard from mid-80s onwards, included in this range)
Seatbelts:
3-point front seatbelts with pretensioners, lap belts for rear seats
Body Structure:
Reinforced A-pillars and side impact protection (typical for Mercedes-Benz of the era).
💡 Technology Features
Infotainment
Audio System:
Factory premium sound system (e.g., Becker or Blaupunkt), often with cassette player and optional CD changer.
Climate Control:
Automatic Climate Control (ACC) with manual override and defrost functions.
Driver Assistance
Cruise Control:
Standard cruise control system.
Connectivity
Connectivity Features:
N/A (No modern connectivity features like Bluetooth or USB).
Convenience Features
Power Accessories:
Power windows, power locks, power mirrors, power antenna, power adjustable seats, cruise control.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 7,500-10,000 miles or 12-18 months (refer to manual for exact recommendation based on driving conditions).
Major Service Interval:
Details for major services (e.g., spark plugs, fuel filter, transmission fluid) will be outlined in the manual, often around 30,000-60,000 miles.
Fluid Specifications
Engine Oil Spec:
SAE 15W-40 or 20W-50 API SG rated oil (check manual for specific viscosity based on ambient temperature).
Coolant Type:
Ethylene glycol-based coolant with corrosion inhibitors, mixed 50/50 with distilled water.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Known Issues
Common Wear Items:
Fuel distributor seals (K-Jetronic), climate control system (vacuum leaks), power window regulators, transmission cooling lines (corrosion), differential mounts.
Rust Prone Areas:
Wheel arches, rocker panels, undercarriage, convertible top frame seals.
📚 Vehicle History
Brand Heritage
Brand Legacy:
Mercedes-Benz, founded in 1926, renowned for engineering excellence, luxury, and safety innovations.
Model Evolution
R107 Platform:
The R107 chassis replaced the W113 'Pagoda' SL and was produced from 1971 to 1989. The 560SL was the ultimate expression of this platform.
560Sl Introduction:
Introduced in 1986 as a model year update to the 500SL, featuring a larger displacement engine to meet US emissions regulations and provide more power.
Production
Production Period:
1986-1989 for the 560SL variant of the R107 chassis.
Manufacturing Location:
Germany
🏆 Awards & Recognition
Recognitions
Classic Car Status:
Widely recognized as a modern classic and a desirable collector car.
Ratings
Reliability Perception:
Generally considered robust and well-engineered, though maintenance is critical for longevity.
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