🏷️ Basic Information Identification Make: Rover Model: 800 Series Variant: 820 Codes Model Code: XD (RWD Platform) 👋 Introduction Market Position Market Segment: Executive Car Competitive Analysis Key Competitors: Ford Scorpio, Vauxhall Carlton/Vauxhall Senator, BMW 5 Series, Mercedes-Benz E-Class Key Features Platform Shared With: Honda Legend (second generation) Design Philosophy: Luxury, comfort, refinement, incorporating front-wheel drive for its class 📋 Manual Details Coverage Areas Coverage Years: 1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999 Page Count Estimated Page Count: hundreds (specific number not provided, but typical for a comprehensive workshop manual) Manual Type Manual Type: Workshop Service Repair Manual / Factory Service Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical, fuel system, ignition system, cooling system, lubrication system, exhaust system Transmission Systems: Manual transmission, automatic transmission, clutch system, drivetrain components Braking Systems: Hydraulic brake system, ABS (if equipped), parking brake Suspension Steering: Front suspension, rear suspension, steering system, power steering Electrical Systems: Charging system, starting system, lighting, instrumentation, body electrical, engine control module (ECM), body control module (BCM) Body Chassis: Body panels, doors, interior trim, exterior trim, frame, safety systems (airbags, seatbelts) Procedures Included Maintenance Procedures: Periodic maintenance checks, fluid changes, filter replacements, lubrication Repair Procedures: Step-by-step repair instructions for all major vehicle systems, engine overhaul, transmission rebuild Diagnostics Troubleshooting: Troubleshooting guides, symptom-based diagnostics, fault code interpretation (if applicable) Wiring Diagrams: Comprehensive electrical wiring diagrams for all systems Technical Depth Technical Depth: Professional technician level, suitable for DIY mechanics with adequate skill 📊 Manual Specifications File Format Print Quality: Full Printable Zoom Capability: YES Delivery Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader, WinRAR Compatibility Operating Systems: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Code: M16 (Various configurations, typically PGM-FI fuel injection for 820 models) Engine Displacement Displacement Cc: 1994 Engine Performance Horsepower Ps: Approximately 104-120 PS (depending on specific 820 variant and tuning, e.g., 820i, 820 Si) Torque Nm: Approximately 165-180 Nm (depending on variant) Fuel System Fuel Delivery: Multi-point fuel injection (PGM-FI) Engine Type Engine Configuration: Inline 4-cylinder, naturally aspirated Engine Notes Engine Family: Honda D-series based engine, adapted for Rover 🔧 Transmission Standard Standard Transmission: 5-speed manual Optional Optional Transmission: 4-speed automatic (e.g., Honda's HST) Features Drivetrain: Front-wheel drive (FWD) 📐 Dimensions Exterior Body Styles: 4-door Saloon (Sedan), 5-door Fastback (Hatchback) Weights Curb Weight Kg: Approximately 1350-1450 kg (depending on body style and specification) 🛡️ Safety Features Ratings Crash Test Ratings: Era-specific safety features, likely without modern standardized crash ratings Active Features Active Safety: Anti-lock Braking System (ABS) available on higher trims/later models Passive Features Passive Safety: Seatbelts (front and rear), reinforced safety cell, potentially early airbag systems on later models 💡 Technology Features Infotainment Infotainment Systems: Basic radio/cassette players, optional CD players on later models. Speaker systems vary by trim. Driver Assistance Driver Assistance Features: Limited by era; ABS was the primary driver assistance system. Cruise control may be present on higher trims. Connectivity Connectivity Features: None in the modern sense. Primarily focused on mechanical and basic electrical systems. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 6,000-10,000 miles or 12 months (refer to manual for exact specification) Timing Belt Replacement: Generally around 60,000 miles or 4-5 years (critical due to interference engine design) Fluid Specifications Engine Oil Type: API SG/SH, SAE 10W-40 or 15W-40 (check manual for exact viscosity and API rating for specific climate) Coolant Type: Ethylene Glycol based antifreeze, mixed 50/50 with distilled water Transmission Fluid Manual: API GL-4, SAE 75W-90 or 80W-90 gear oil Transmission Fluid Automatic: Honda ATF-Z1 or equivalent (check manual for exact specification) Known Issues Common Issues Electrical: Corrosion in wiring harnesses, failure of central locking, window regulators, dashboard illumination issues Common Issues Engine: Head gasket failure (particularly on earlier versions), oil leaks from seals and gaskets, thermostat issues Common Issues Suspension: Wear in suspension bushes, ball joints, and anti-roll bar links leading to knocking noises and poor handling Common Issues Body: Rust in wheel arches, sills, door bottoms, and boot lid; water ingress into the cabin Maintenance Schedule Maintenance Schedule Summary: Detailed schedules for oil changes, filter replacements, spark plugs, brake checks, suspension checks, and more provided in the manual. 📚 Vehicle History Brand Heritage Manufacturer Origin: United Kingdom (Rover Group) Model Evolution Generation Debut: 1986 Facelifts: Major facelift in 1994 (R8) Production Production Period: 1986-1999 Manufacturing Locations: Cowley, UK 🏆 Awards & Recognition Recognitions Design Awards: The Rover 800 Series was generally well-received for its styling and comfort, contributing to its market presence.