RENAULT 5 1987-1991 Service Repair Manual

Normal fiyat: $133.00
İndirimli fiyat: $133.00
Normal fiyat
Birim fiyat: /

🏷️ Basic Information Identification Make: Renault Model: 5 Generation: Supercinq (often referred to as the second generation, although it was a significant redesign of the original R5) Production Years Covered: 1987-1991 Codes Chassis Code: R5, Supercinq 👋 Introduction Market Position Market Position: The Renault 5 Supercinq was a popular European supermini known for its practicality, affordability, and distinctive styling. It competed with other B-segment hatchbacks of its era, such as the Ford Fiesta, Volkswagen Polo, and Peugeot 205. This manual caters to owners and independent repair shops seeking to maintain and repair these vehicles. Competitive Analysis Competitive Analysis: While its contemporaries often offered more power or refined handling, the R5's strong points were its accessible maintenance, compact dimensions perfect for urban environments, and a surprisingly spacious interior for its class. This manual provides the detailed information necessary to keep these aspects in top condition. Key Features Key Features: Extensive coverage of all major mechanical and electrical systems, detailed diagnostic procedures, comprehensive wiring diagrams, factory maintenance schedules, and a vast array of technical specifications. The PDF format allows for easy navigation, printing, and digital archiving. 📋 Manual Details Coverage Areas Coverage Areas: Engine Overhaul and Rebuilding, Brakes, Sunroof, Timing Belt Replacement, Trouble Codes, Wiring Diagrams, Troubleshooting and Diagnostics, Engine Performance, Front End Procedures and Specifications, Suspension, Transmission Information, Air Conditioning Service and Capacities, Computer Diagnostic Codes, Firing Orders, Detailed Specifications, Factory Maintenance Schedules and Charts, Serpentine Belt Routings with Diagrams, Timing Belt Service Procedures, Driving Concerns, Complete Torque Specifications, U-Joint and CV-Joint Service Procedures, Repair Procedures, Complete Wiring Diagrams Page Count Page Count: Over 5000 pages Manual Type Manual Type: Service and Repair Manual Language Language: English (inferred from product description and target audience) Format Format: PDF 📖 Manual Coverage Systems Covered Systems Covered: Engine mechanical, engine management, fuel system, cooling system, exhaust system, ignition system, braking system (hydraulic and mechanical), steering system, suspension system (front and rear), drivetrain (front-wheel drive, transaxle, CV joints), electrical system (lighting, accessories, ignition, charging, starting, body control modules), HVAC system (air conditioning, heating, ventilation), chassis components, body and interior trim, sunroof operation and repair. Electrical System Details: Comprehensive wiring diagrams are provided, detailing the lighting circuits (headlights, taillights, indicators), ignition system wiring, charging system (alternator, starter), instrumentation, heating and ventilation controls, power windows (if equipped), horn, wipers, and interior lighting. Cooling System Coverage: Details radiator, water pump, thermostat operation and replacement, fan clutch or electric fan operation, coolant hoses, and heater core service. Includes coolant capacity and bleed procedures. Fuel System Coverage: Detailed coverage of fuel tank, fuel pump (in-tank or external), fuel filter replacement, fuel lines, and carburetor or fuel injector servicing. Includes procedures for fuel system pressure testing. Body And Interior Coverage: Includes procedures for removing and installing interior trim panels, seats, carpets, headliner, door panels, dashboard components, and body exterior panels, bumpers, lights, and glass. Also covers sunroof mechanism repair. Procedures Included Procedures Included: Detailed overhaul and rebuilding procedures for engine components, timing belt replacement, serpentine belt routing and replacement, brake component replacement and adjustment, suspension component diagnosis and replacement, transmission fluid changes and seal replacement, air conditioning system servicing, electrical system troubleshooting using wiring diagrams, diagnostic code interpretation, front-end alignment specifications, U-joint and CV-joint service, general repair procedures for all major vehicle systems, factory recommended maintenance schedules, torque specifications for critical fasteners. Engine Overhaul Depth: Detailed step-by-step instructions for complete engine disassembly, cleaning, inspection of internal components (pistons, rings, bearings, valves, camshaft), cylinder head resurfacing, crankshaft measurement, and reassembly with correct clearances and torque specifications. Suspension Component Replacement: Step-by-step guides for replacing front control arms, ball joints, tie rod ends, strut assemblies, rear axle bushings, and shock absorbers. Includes procedures for checking wheel bearing play and replacing hub assemblies. Transmission Service Procedures: Step-by-step guides for clutch adjustment, clutch disc and pressure plate replacement, transmission fluid and filter changes (if applicable), and seal replacement on the gearbox and driveshafts. Troubleshooting Engine Performance: Systematic approaches to diagnosing issues like rough idling, misfiring, lack of power, poor fuel economy, and overheating, guiding the user through checks of ignition, fuel, air intake, and emissions systems. Technical Depth Technical Depth: Comprehensive, covering from routine maintenance and fluid changes to complete engine and transmission rebuilds. Includes detailed diagnostic procedures, troubleshooting guides, and specific technical data required by professional mechanics. Diagnostic Procedures: Includes symptom-based troubleshooting guides, diagnostic trouble code (DTC) retrieval and interpretation for EFI models, ignition timing adjustment, fuel pressure testing, compression testing, and systematic methods for diagnosing engine performance issues. Torque Specifications Availability: Comprehensive torque specifications for all critical fasteners, including cylinder head bolts, main bearing caps, connecting rod bolts, wheel lug nuts, suspension components, and body panels. Chassis And Body Repair: Includes procedures for body panel removal and installation, door mechanism repair, interior trim removal, bumper repair, and chassis component alignment specifications. Also covers rust...

26 people are viewing this right now

Type: Car

Satıcı:

Sku: 262062

Collections: ALL Renault

Availability: In stock

Tags: 1987 1988 1989 1990 1991 5 Car Cars Renault

Ürün varyasyonları

Description

🏷️ Basic Information

Identification

Make:

Renault

Model:

Generation:

Supercinq (often referred to as the second generation, although it was a significant redesign of the original R5)

Production Years Covered:

1987-1991

Codes

Chassis Code:

R5, Supercinq

👋 Introduction

Market Position

Market Position:

The Renault 5 Supercinq was a popular European supermini known for its practicality, affordability, and distinctive styling. It competed with other B-segment hatchbacks of its era, such as the Ford Fiesta, Volkswagen Polo, and Peugeot 205. This manual caters to owners and independent repair shops seeking to maintain and repair these vehicles.

Competitive Analysis

Competitive Analysis:

While its contemporaries often offered more power or refined handling, the R5's strong points were its accessible maintenance, compact dimensions perfect for urban environments, and a surprisingly spacious interior for its class. This manual provides the detailed information necessary to keep these aspects in top condition.

Key Features

Key Features:

Extensive coverage of all major mechanical and electrical systems, detailed diagnostic procedures, comprehensive wiring diagrams, factory maintenance schedules, and a vast array of technical specifications. The PDF format allows for easy navigation, printing, and digital archiving.

📋 Manual Details

Coverage Areas

Coverage Areas:

Engine Overhaul and Rebuilding, Brakes, Sunroof, Timing Belt Replacement, Trouble Codes, Wiring Diagrams, Troubleshooting and Diagnostics, Engine Performance, Front End Procedures and Specifications, Suspension, Transmission Information, Air Conditioning Service and Capacities, Computer Diagnostic Codes, Firing Orders, Detailed Specifications, Factory Maintenance Schedules and Charts, Serpentine Belt Routings with Diagrams, Timing Belt Service Procedures, Driving Concerns, Complete Torque Specifications, U-Joint and CV-Joint Service Procedures, Repair Procedures, Complete Wiring Diagrams

Page Count

Page Count:

Over 5000 pages

Manual Type

Manual Type:

Service and Repair Manual

Language

Language:

English (inferred from product description and target audience)

Format

Format:

📖 Manual Coverage

Systems Covered

Systems Covered:

Engine mechanical, engine management, fuel system, cooling system, exhaust system, ignition system, braking system (hydraulic and mechanical), steering system, suspension system (front and rear), drivetrain (front-wheel drive, transaxle, CV joints), electrical system (lighting, accessories, ignition, charging, starting, body control modules), HVAC system (air conditioning, heating, ventilation), chassis components, body and interior trim, sunroof operation and repair.

Electrical System Details:

Comprehensive wiring diagrams are provided, detailing the lighting circuits (headlights, taillights, indicators), ignition system wiring, charging system (alternator, starter), instrumentation, heating and ventilation controls, power windows (if equipped), horn, wipers, and interior lighting.

Cooling System Coverage:

Details radiator, water pump, thermostat operation and replacement, fan clutch or electric fan operation, coolant hoses, and heater core service. Includes coolant capacity and bleed procedures.

Fuel System Coverage:

Detailed coverage of fuel tank, fuel pump (in-tank or external), fuel filter replacement, fuel lines, and carburetor or fuel injector servicing. Includes procedures for fuel system pressure testing.

Body And Interior Coverage:

Includes procedures for removing and installing interior trim panels, seats, carpets, headliner, door panels, dashboard components, and body exterior panels, bumpers, lights, and glass. Also covers sunroof mechanism repair.

Procedures Included

Procedures Included:

Detailed overhaul and rebuilding procedures for engine components, timing belt replacement, serpentine belt routing and replacement, brake component replacement and adjustment, suspension component diagnosis and replacement, transmission fluid changes and seal replacement, air conditioning system servicing, electrical system troubleshooting using wiring diagrams, diagnostic code interpretation, front-end alignment specifications, U-joint and CV-joint service, general repair procedures for all major vehicle systems, factory recommended maintenance schedules, torque specifications for critical fasteners.

Engine Overhaul Depth:

Detailed step-by-step instructions for complete engine disassembly, cleaning, inspection of internal components (pistons, rings, bearings, valves, camshaft), cylinder head resurfacing, crankshaft measurement, and reassembly with correct clearances and torque specifications.

Suspension Component Replacement:

Step-by-step guides for replacing front control arms, ball joints, tie rod ends, strut assemblies, rear axle bushings, and shock absorbers. Includes procedures for checking wheel bearing play and replacing hub assemblies.

Transmission Service Procedures:

Step-by-step guides for clutch adjustment, clutch disc and pressure plate replacement, transmission fluid and filter changes (if applicable), and seal replacement on the gearbox and driveshafts.

Troubleshooting Engine Performance:

Systematic approaches to diagnosing issues like rough idling, misfiring, lack of power, poor fuel economy, and overheating, guiding the user through checks of ignition, fuel, air intake, and emissions systems.

Technical Depth

Technical Depth:

Comprehensive, covering from routine maintenance and fluid changes to complete engine and transmission rebuilds. Includes detailed diagnostic procedures, troubleshooting guides, and specific technical data required by professional mechanics.

Diagnostic Procedures:

Includes symptom-based troubleshooting guides, diagnostic trouble code (DTC) retrieval and interpretation for EFI models, ignition timing adjustment, fuel pressure testing, compression testing, and systematic methods for diagnosing engine performance issues.

Torque Specifications Availability:

Comprehensive torque specifications for all critical fasteners, including cylinder head bolts, main bearing caps, connecting rod bolts, wheel lug nuts, suspension components, and body panels.

Chassis And Body Repair:

Includes procedures for body panel removal and installation, door mechanism repair, interior trim removal, bumper repair, and chassis component alignment specifications. Also covers rust prevention and repair techniques where applicable.

Electrical Component Testing:

Provides methods for testing electrical components such as alternators, starter motors, ignition coils, fuel injectors, sensors (e.g., throttle position, coolant temperature), and actuators using multimeters and oscilloscopes.

📊 Manual Specifications

File Format

File Format:

PDF (downloadable as a ZIP archive)

Print Quality

Print Quality:

High-resolution, allowing for detailed zooming on diagrams and text. Printable pages.

Binding Type

Binding Type:

Digital (PDF, no physical binding)

Paper Type

Paper Type:

Not applicable (digital format)

⚙️ Engine Specifications

Primary Engine

Primary Engine 1 3 Litre:

Engine: Renault C-Type (Cléon-Fonte, OHV) or E-Type (E-series, OHC). Displacement: 1.1 L (1108 cc), 1.4 L (1397 cc). Variants included carburetor and fuel injection. Specific engine codes (e.g., C1C, C1E, E7F) would be detailed within the manual.

Engine Block Construction:

Cast iron block with aluminum alloy cylinder head for OHC engines, or fully cast iron for OHV (Cléon-Fonte) engines.

Valve Train Type:

Overhead Valve (OHV) for C-Type engines (pushrods and rockers), Overhead Camshaft (OHC) for E-Type engines (belt-driven). The manual details valve lash adjustment procedures.

Engine Cooling System:

Pressurized liquid cooling system with a radiator, thermostat, water pump, expansion tank, and fan. Manual details thermal sensor operation and thermostat replacement.

Air Intake System:

Includes air filter replacement, intake manifold inspection, and throttle body cleaning and adjustment for EFI models. Carbureted models require carburetor cleaning and adjustment.

Performance

Performance Typical Output:

Approx. 55-60 hp for 1.1L, 60-70 hp for 1.4L carburetor, and up to 70-80 hp for fuel-injected variants. Torque figures also vary by engine. The manual will provide precise horsepower and torque curves for each engine option.

Firing Order:

Typically 1-3-4-2 for 4-cylinder engines, detailed in the manual.

Engine Management System:

For carbureted models: mechanical linkage. For EFI models: various electronic control units (ECUs) controlling fuel injection and ignition timing. Manual covers ECU testing and sensor diagnostics.

Ignition System:

Distributorless ignition systems (DIS) or distributor-based systems with electronic ignition control were used. The manual covers coil packs, ignition modules, and sensor testing.

Exhaust System Components:

Covers exhaust manifold, catalytic converter (if fitted), muffler, and pipes. The manual details inspection for leaks, rust, and replacement procedures.

Fuel System

Fuel System:

Typically carburetor (e.g., Solex, Weber) for lower trims and mechanical or electronic fuel injection (e.g., Bosch LE2-Jetronic) for higher performance models like the GT Turbo. The manual covers fuel pump operation, injector testing, and carburetor adjustment.

Idle Speed Specification:

Precise idle speed specifications for various engine variants (e.g., 850 ± 50 RPM for carbureted engines) are provided, along with adjustment procedures.

🔧 Transmission

Standard

Standard Transmission:

4-speed manual transmission was standard on many models. Some markets offered a 5-speed manual.

Optional

Optional Transmission:

Some models may have been available with an optional 3-speed automatic transmission, though less common.

Features

Features:

Front-wheel drive, transaxle design. The manual details clutch service, gearbox overhaul, driveshaft maintenance (including CV joints), and differential service. Gear ratios for different transmission options will be listed.

Clutch System Type:

Dry, single-plate diaphragm spring clutch, operated by a cable. Manual covers clutch inspection, adjustment, and replacement.

Differential Type:

Integrated into the transaxle unit. The manual provides details on differential oil type and capacity, and procedures for seal replacement if leaks occur.

Driveshaft Cv Joint Service:

Detailed procedures for servicing and replacing Constant Velocity (CV) joints, including boot inspection and replacement, which are crucial for the front-wheel-drive drivetrain's durability.

Gearshift Linkage:

Cable-operated gearshift linkage for manual transmissions. The manual includes procedures for adjustment and replacement of cables and bushings to ensure smooth gear selection.

📐 Dimensions

Exterior

Exterior Dimensions:

Compact hatchback. Length: approx. 3620-3700 mm, Width: approx. 1600 mm, Height: approx. 1390-1400 mm. Wheelbase: approx. 2370 mm. (Specific dimensions may vary slightly by trim level).

Wheel Bolt Pattern:

Typically 4x100 mm (4 studs, 100 mm bolt circle diameter).

Ground Clearance:

Typically around 130-140 mm, designed for urban use. This can vary slightly with suspension condition. The manual may provide chassis clearance specs.

Wheelbase:

Approx. 2370 mm (93.3 inches). This contributes to the vehicle's stable ride and good interior packaging.

Track Width Front Rear:

Front Track: Approx. 1330 mm. Rear Track: Approx. 1300 mm. These figures contribute to the vehicle's handling characteristics.

Interior

Interior Dimensions:

Designed for efficient use of space, offering decent passenger room for its class, particularly in the front. Rear seating is more constrained. The manual may include interior component removal and installation procedures.

Cargo

Cargo Dimensions:

Substantial for its size due to the hatchback design. Rear seats typically fold down to expand cargo capacity. The manual will cover rear hatch, interior trim access for cargo area repairs.

Weights

Weights:

Curb weight typically ranged from 800-950 kg depending on engine and equipment. Gross Vehicle Weight (GVW) will be specified in the manual.

Towing Capacity:

Towing capacity is generally not specified or recommended for vehicles of this size and class. The manual will not list towing information.

🛡️ Safety Features

Ratings

Safety Ratings:

As a vehicle from the late 1980s, crash safety standards were less stringent than today. Euro NCAP or equivalent ratings from its era would be considered moderate. The manual covers structural components and seatbelt systems.

Active Features

Active Features:

Front disc brakes, rear drum brakes. Independent front suspension (MacPherson struts), rear torsion beam or semi-independent setup. Power assisted steering was optional or standard on higher trims. Manual details brake system diagnostics and ABS if fitted to later models.

Brake System Description:

Front: Ventilated or solid discs. Rear: Drum brakes. The manual provides detailed procedures for brake pad/shoe replacement, caliper/wheel cylinder servicing, brake fluid bleeding, and parking brake adjustment.

Wheel Alignment Specifications:

Detailed front and rear wheel alignment specifications (caster, camber, toe-in) for various models and tire configurations, crucial for handling and tire wear.

Parking Brake System:

Cable-operated parking brake acting on the rear wheels. The manual includes adjustment procedures and component replacement (cables, levers).

Steering System Type:

Rack and pinion steering. Manual covers steering column components, tie rod ends, power steering pump (if equipped), and fluid checks/flushes.

Passive Features

Passive Features:

Seat belts (front and rear), reinforced safety cage, collapsible steering column, and energy-absorbing bumpers were standard. Interior safety components and airbag systems (if applicable to late models, though rare for the R5 Supercinq) are covered.

Seatbelt Types:

Front: Three-point inertia reel seatbelts. Rear: Lap belts or three-point belts depending on seating position and market. Manual covers seatbelt maintenance and replacement.

💡 Technology Features

Infotainment

Infotainment:

Basic for its era, typically featuring an AM/FM radio with cassette player. Manual covers radio removal, speaker wiring, and antenna system.

Driver Assistance

Driver Assistance:

Minimal by modern standards. Features like power steering and ABS were optional or limited to higher trims. The manual details the operation and repair of these systems if equipped.

Connectivity

Connectivity:

No significant connectivity features like Bluetooth or USB ports. Focus is on basic vehicle operation and diagnostics.

🔧 Maintenance

Service Intervals

Service Intervals:

Typical intervals include oil and filter changes every 7,500-10,000 miles (12,000-15,000 km) or annually. Timing belt replacement is critical, usually every 60,000-80,000 miles (100,000-120,000 km) or 5-6 years, depending on the engine type. The manual provides detailed factory schedules.

Spark Plug Replacement Interval:

Typically every 20,000-30,000 miles (30,000-50,000 km), depending on spark plug type (copper or platinum). Manual provides specific part numbers and gap settings.

Brake Fluid Change Interval:

Recommended every 2-3 years or 40,000-50,000 miles (60,000-80,000 km) to maintain braking performance and prevent corrosion in the brake system.

Automatic Transmission Fluid Change:

If equipped with automatic transmission, fluid and filter change is typically recommended every 30,000-40,000 miles (50,000-60,000 km). Manual provides specific fluid type and procedure.

Fluid Specifications

Fluid Specifications:

Engine Oil: API SF/SG, viscosity typically 10W-40 or 15W-40 depending on temperature. Coolant: Ethylene glycol-based antifreeze, 50/50 mix. Brake Fluid: DOT 3 or DOT 4. Transmission Fluid: Renault specific or API GL-4, SAE 75W-80 or 75W-90. Power Steering Fluid: Renault specific hydraulic fluid. Capacities for all fluids are detailed.

Coolant Capacity:

Approximately 4.5 - 5.5 liters for the cooling system, depending on engine size and radiator type. Manual specifies exact capacities.

Engine Oil Capacity:

Approximately 3.5 - 4.0 liters for most engine variants, including the oil filter. Manual specifies exact fill amounts.

Engine Coolant Type:

Requires a mixture of distilled water and a good quality Ethylene Glycol based antifreeze (typically blue or green), providing freeze and corrosion protection. Manual specifies the correct type and mix ratio.

Manual Transmission Fluid Type:

API GL-4 specification, SAE 75W-80 or 75W-90 gear oil. Manual will list specific Renault part numbers or equivalent specifications.

Known Issues

Known Issues:

Common issues can include carburetor wear, minor electrical gremlins, corrosion in bodywork (especially older examples), and wear in suspension components. The manual provides troubleshooting for these and more.

Timing Belt Failure Consequences:

Most R5 Supercinq engines are 'interference' engines, meaning a broken timing belt will cause piston-to-valve contact, leading to severe internal engine damage requiring complete cylinder head overhaul or replacement.

Electrical Connector Corrosion:

As with many cars of this era, electrical connectors can be susceptible to corrosion, leading to intermittent faults in lighting or sensors. The manual's wiring diagrams and troubleshooting section are invaluable here.

Suspension Wear Items:

Common wear items include ball joints, tie rod ends, bushings (control arm, anti-roll bar), and shock absorbers/struts, which can lead to clunking noises, poor handling, and uneven tire wear. The manual addresses diagnosis and replacement of these.

Sunroof Mechanism Faults:

The manual provides detailed instructions for diagnosing and repairing common sunroof issues, such as motor failure, cable binding, or water ingress due to blocked drainage channels.

📚 Vehicle History

Brand Heritage

Brand Heritage:

Renault has a long history of producing small, innovative, and popular cars, with the Renault 5 being a prime example. The brand is known for front-wheel-drive packaging and economical powertrains.

Model Evolution

Model Evolution:

The Renault 5 Supercinq (1984-1996) was a significant redesign of the original R5 (1972-1985). It featured a more aerodynamic body, improved interior comfort, and updated mechanicals. This 1987-1991 manual covers the later, more refined versions of the Supercinq, including various engine and trim options.

Performance Variants:

The 1987-1991 period includes models like the R5 TL, TS, TSE, GT, GTT (Turbo), and later models with updated engines. The manual covers these specific variants and their unique features.

Trim Levels Covered:

The manual covers a range of trim levels from the 1987-1991 period, which could include base models (TL), sportier versions (TS, GT), and luxury/comfort oriented trims (TSE). Each may have different engines, transmissions, and features.

Production

Production:

The Renault 5 Supercinq was produced in various Renault factories across France and other European countries. Its successor was the Renault Clio.

🏆 Awards & Recognition

Recognitions

Recognitions:

While specific awards for the 1987-1991 Supercinq generation are not widely publicized, the original Renault 5 was a major sales success and highly regarded for its innovative design and practicality, influencing many subsequent hatchback designs.