Daihatsu Feroza Sportrak Rocky F300 1987-1998 Service Repair Manual
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🏷️ Basic Information Identification Make: Daihatsu Model: Feroza / Sportrak / Rocky Chassis Code: F300 Generation Generation Name: First Generation Codes Common Project Codes: F300 Series 👋 Introduction Market Position Vehicle Segment: Compact SUV / Light Utility Vehicle Target Audience: Off-road enthusiasts, utility vehicle users, DIY mechanics seeking to maintain and repair their Feroza/Sportrak/Rocky. Competitive Analysis Competitors: Suzuki Samurai/Jimny, Jeep Wrangler YJ, Toyota RAV4 (later models), Nissan Pathfinder (early models), Mitsubishi Pajero/Montero. Key Features Vehicle Attributes: Body-on-frame construction, selectable 4WD system, compact dimensions, rugged off-road capability, relatively affordable. Manual Value Proposition Benefit To Owner: Empowers owners to perform maintenance and repairs efficiently, reducing reliance on expensive dealership services and prolonging vehicle life. 📋 Manual Details Coverage Areas Covered Years: 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998 Page Count Estimated Page Count: Varies by specific content, but typical comprehensive service manuals for this era are 800-1500 pages. Manual Type Type: Service and Repair Manual Language Language: English Format Format: PDF (Downloadable) 📖 Manual Coverage Systems Covered Engine: Detailed coverage of engine diagnostics, overhaul, cooling system, lubrication system, fuel system, ignition system, emission control systems. Transmission: Includes manual and automatic transmission diagnosis, repair, and overhaul procedures. Drivetrain: Coverage of transfer case, differentials (front and rear), drive shafts, CV joints, and hubs. Suspension: Front and rear suspension components, springs, shock absorbers, control arms, bushings, and alignment specifications. Steering: Steering gearbox, tie rods, steering column, power steering system diagnosis and repair. Brakes: Front disc brakes, rear drum brakes (or disc depending on market/trim), brake lines, master cylinder, calipers, wheel cylinders, parking brake system. Electrical: Comprehensive electrical schematics, starter, alternator, battery, lighting system, ignition system, instrumentation, power windows/locks (if equipped). Bodywork: Exterior body panels, doors, hood, tailgate, interior trim, body sealant, rust prevention, glass replacement. Procedures Included Maintenance: Scheduled maintenance intervals, fluid changes (oil, coolant, transmission fluid, brake fluid, power steering fluid), filter replacements, lubrication points. Troubleshooting: Diagnostic procedures for common and uncommon issues, symptom-based troubleshooting guides, fault code interpretation (if applicable). Repair: Step-by-step repair instructions for all major mechanical and electrical systems, including component replacement and adjustment. Rebuild: Detailed procedures for rebuilding major components such as engines, transmissions, and differentials. Installation: Instructions for installing optional accessories or replacement parts. Technical Depth Depth: Comprehensive, covering from basic maintenance to complete engine and transmission overhauls, including detailed torque specifications and diagnostic procedures. 📊 Manual Specifications File Format Format: PDF Print Quality Printability: Fully printable, allowing users to print specific sections or the entire manual. Binding Type Binding Type: N/A (Digital - PDF) Paper Type Paper Type: N/A (Digital - PDF) Features Zoom Capability: Yes, allowing for detailed viewing of diagrams and illustrations. Requirements Software Requirements: Adobe PDF Reader, WinZip (for archive extraction). Compatibility: Compatible with all versions of Windows and Mac operating systems. ⚙️ Engine Specifications Primary Engine Engine Code: Daihatsu HC-C (e.g., HC-C, HC-DE) Engine Type: Inline 4-Cylinder, SOHC, Naturally Aspirated Displacement: 1.6 Liters (1589 cc) Performance Horsepower Range: Approx. 70-94 HP (depending on market and exact engine variant) Torque Range: Approx. 90-105 lb-ft (depending on market and exact engine variant) Fuel System Fuel Delivery: Fuel Injection (MPI - Multi-Point Injection) Fuel Type: Unleaded Gasoline (Octane rating as per manual) Ignition System Ignition Type: Distributor-based, electronic ignition Cooling System Cooling Type: Liquid-cooled, pressurized system Lubrication System Oil Type: API SG or higher, SAE 10W-30 or 10W-40 recommended (refer to manual for exact specifications). 🔧 Transmission Standard Type: 5-Speed Manual Transmission Optional Type: 4-Speed Automatic Transmission (less common) Features Drivetrain Configuration: Part-time 4WD with selectable 2WD/4WD High/4WD Low via a transfer case lever. Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 75W-90 or 80W-90 gear oil (refer to manual for specific capacity and part numbers). Automatic Transmission Fluid: Dexron II or equivalent (refer to manual for specific capacity and part numbers). 📐 Dimensions Exterior Length: Approx. 3,905 mm (153.7 in) Width: Approx. 1,690 mm (66.5 in) Height: Approx. 1,650 mm (65.0 in) (hardtop), 1,630 mm (64.2 in) (soft-top) Wheelbase: Approx. 2,300 mm (90.6 in) Weights Curb Weight: Approx. 1,180 kg - 1,250 kg (2,601 lbs - 2,756 lbs) depending on configuration. Gross Vehicle Weight Rating: Refer to vehicle data plate (typically around 1,700 kg). Cargo Cargo Volume: Configurable based on seating arrangement; typically utilitarian in nature. Wheels And Tires Wheel Size: Typically 15-inch wheels. Tire Size: Commonly 215/75R15, 205/70R15 (refer to manual or vehicle sticker for specific fitment). Bolt Pattern: 5x139.7 mm (5x5.5 inches) 🛡️ Safety Features Ratings Crash Test Results: Limited official crash test data available for this era and vehicle type; generally designed for robustness rather than advanced safety features of modern vehicles. Active Features Active Safety: Four-wheel drive system for enhanced traction, responsive steering. Passive Features Passive Safety: Seat belts, sturdy body-on-frame construction for occupant protection. Brakes Front Brake Type: Ventilated Disc Brakes Rear Brake Type: Drum Brakes...
Diagnostic procedures for common and uncommon issues, symptom-based troubleshooting guides, fault code interpretation (if applicable).
Repair:
Step-by-step repair instructions for all major mechanical and electrical systems, including component replacement and adjustment.
Rebuild:
Detailed procedures for rebuilding major components such as engines, transmissions, and differentials.
Installation:
Instructions for installing optional accessories or replacement parts.
Technical Depth
Depth:
Comprehensive, covering from basic maintenance to complete engine and transmission overhauls, including detailed torque specifications and diagnostic procedures.
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Fully printable, allowing users to print specific sections or the entire manual.
Binding Type
Binding Type:
N/A (Digital - PDF)
Paper Type
Paper Type:
N/A (Digital - PDF)
Features
Zoom Capability:
Yes, allowing for detailed viewing of diagrams and illustrations.
Requirements
Software Requirements:
Adobe PDF Reader, WinZip (for archive extraction).
Compatibility:
Compatible with all versions of Windows and Mac operating systems.
⚙️ Engine Specifications
Primary Engine
Engine Code:
Daihatsu HC-C (e.g., HC-C, HC-DE)
Engine Type:
Inline 4-Cylinder, SOHC, Naturally Aspirated
Displacement:
1.6 Liters (1589 cc)
Performance
Horsepower Range:
Approx. 70-94 HP (depending on market and exact engine variant)
Torque Range:
Approx. 90-105 lb-ft (depending on market and exact engine variant)
Fuel System
Fuel Delivery:
Fuel Injection (MPI - Multi-Point Injection)
Fuel Type:
Unleaded Gasoline (Octane rating as per manual)
Ignition System
Ignition Type:
Distributor-based, electronic ignition
Cooling System
Cooling Type:
Liquid-cooled, pressurized system
Lubrication System
Oil Type:
API SG or higher, SAE 10W-30 or 10W-40 recommended (refer to manual for exact specifications).
🔧 Transmission
Standard
Type:
5-Speed Manual Transmission
Optional
Type:
4-Speed Automatic Transmission (less common)
Features
Drivetrain Configuration:
Part-time 4WD with selectable 2WD/4WD High/4WD Low via a transfer case lever.
Fluid Specifications
Manual Transmission Fluid:
API GL-4, SAE 75W-90 or 80W-90 gear oil (refer to manual for specific capacity and part numbers).
Automatic Transmission Fluid:
Dexron II or equivalent (refer to manual for specific capacity and part numbers).
📐 Dimensions
Exterior
Length:
Approx. 3,905 mm (153.7 in)
Width:
Approx. 1,690 mm (66.5 in)
Height:
Approx. 1,650 mm (65.0 in) (hardtop), 1,630 mm (64.2 in) (soft-top)
Wheelbase:
Approx. 2,300 mm (90.6 in)
Weights
Curb Weight:
Approx. 1,180 kg - 1,250 kg (2,601 lbs - 2,756 lbs) depending on configuration.
Gross Vehicle Weight Rating:
Refer to vehicle data plate (typically around 1,700 kg).
Cargo
Cargo Volume:
Configurable based on seating arrangement; typically utilitarian in nature.
Wheels And Tires
Wheel Size:
Typically 15-inch wheels.
Tire Size:
Commonly 215/75R15, 205/70R15 (refer to manual or vehicle sticker for specific fitment).
Bolt Pattern:
5x139.7 mm (5x5.5 inches)
🛡️ Safety Features
Ratings
Crash Test Results:
Limited official crash test data available for this era and vehicle type; generally designed for robustness rather than advanced safety features of modern vehicles.
Active Features
Active Safety:
Four-wheel drive system for enhanced traction, responsive steering.
Passive Features
Passive Safety:
Seat belts, sturdy body-on-frame construction for occupant protection.
Brakes
Front Brake Type:
Ventilated Disc Brakes
Rear Brake Type:
Drum Brakes (some later models/trims might have rear discs)
💡 Technology Features
Infotainment
Audio System:
Typically a basic AM/FM radio with cassette player, optional CD player in later models. Aftermarket upgrades are common.
Dashboard Layout:
Functional and utilitarian, with essential gauges and controls.
Driver Assistance
Driver Aids:
Very limited; primarily focused on basic mechanical functions. ABS was not standard, and if present, was often a market-specific option.
Connectivity
Connectivity Features:
None in the modern sense; no Bluetooth, USB, or navigation systems from the factory.
🔧 Maintenance
Service Intervals
Engine Oil And Filter:
Every 5,000 km (3,000 miles) or 6 months, whichever comes first (refer to manual for exact interval).
Coolant Flush:
Every 40,000 km (25,000 miles) or 2 years.
Transmission Fluid Change:
Manual: Every 40,000 km (25,000 miles). Automatic: Every 40,000 km (25,000 miles) or as specified.
Spark Plugs:
Inspect every 20,000 km (12,000 miles), replace as needed or per schedule (typically 40,000-60,000 km).
Fluid Specifications
Coolant Type:
Ethylene Glycol based coolant, mixed 50/50 with distilled water. Refer to manual for specific type and capacity.
Generally reliable, but older engines may require attention to cooling system and timing belt (if applicable, though this model typically uses a timing chain).
Electrical Gremlins:
Older wiring harnesses can degrade, leading to intermittent electrical faults; check grounds and connectors.
📚 Vehicle History
Brand Heritage
Brand Focus:
Daihatsu, a subsidiary of Toyota, historically focused on compact and economical vehicles, including small SUVs and off-roaders.
Model Evolution
Development Context:
Developed as a capable, compact, and affordable off-road vehicle, competing in a growing segment of lightweight 4x4s.
Market Names:
Known as Feroza in many markets, Sportrak in some, and Rocky in others, often sharing platforms or closely related to earlier Rocky models.
Production
Production Period:
1987–2002 (with the F300 generation primarily covering 1987-1998).
Manufacturing Location:
Primarily Japan, with potential assembly in other countries.
🏆 Awards & Recognition
Recognitions
Industry Accolades:
While not typically winning major awards, the Feroza/Sportrak/Rocky series was recognized for its value, off-road capability, and durability within its segment.
Ratings
Owner Satisfaction:
Often praised by owners for its ruggedness and off-road prowess, despite its basic amenities.
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