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Citroen Ax 1987 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Citroën Model: AX Year: 1987 Body Style: Hatchback Codes Chassis Code: ZA 👋 Introduction Market Position Target Audience: Citroën AX 1987 owners, aspiring DIY mechanics, and professional workshops. Competitive Analysis Value Proposition: Provides access to factory-level repair and maintenance knowledge, enabling significant cost savings on labor. Key Features Comprehensiveness: Covers all aspects of repair and maintenance, from basic services to complex overhauls. Practicality: Printable pages allow for on-the-job use without damaging a rare or expensive physical manual. User Friendliness: Designed to be accessible even for users not highly skilled with computers, with clear instructions and navigation. 📋 Manual Details Coverage Areas General Maintenance: Covered Troubleshooting: Covered Engine Service Repair: Covered Transmission Service Repair: Covered Brake System: Covered Wiring Diagram: Covered Electrical System: Covered Suspension: Covered Periodic Lubrication: Covered Steering: Covered Cooling System: Covered Fuel Injection Fuel System: Covered Emission System: Covered Heater Air Conditional: Covered Engine Control System: Covered Chassis Body: Covered Restraint System: Covered Interior: Covered Differential Drive: Covered Axle: Covered Page Count Total Pages: Hundreds of pages (exact count not specified) Manual Type Type: Factory Service Repair Manual Source: Official Factory Manual Authenticity: Genuine, not 3rd party Language Language: English Format File Format: PDF Delivery Method: Download Readability Requirements: Adobe PDF Reader 📖 Manual Coverage Systems Covered Engine: Includes service, repair, and potential rebuild procedures for various engine options. Transmission: Covers service and repair for both manual and potentially automatic transmissions. Brakes: Detailed coverage of hydraulic and mechanical brake systems, including adjustments and component replacement. Electrical: Comprehensive electrical system coverage with detailed wiring diagrams, component testing, and troubleshooting for all circuits. Suspension: Includes service procedures for front and rear suspension components, alignment, and shock absorber replacement. Steering: Repair and adjustment procedures for the steering system, including steering column and rack components. Cooling System: Maintenance and repair of the cooling system, including radiator, water pump, thermostat, and fan operation. Fuel System: Covers fuel injection systems (if applicable for 1987 models), fuel pump, injectors, and fuel lines. Emissions Control: Details on emission control systems and their maintenance for compliance. HVAC: Service and repair for the heating and air conditioning (if equipped) systems. Chassis Body: Includes bodywork repair, structural information, and chassis component service. Restraint Systems: Information on seat belts and any other active or passive safety restraint systems. Drive Axles Differential: Service and repair procedures for drive axles and the differential unit. Procedures Included Maintenance: Includes general maintenance procedures, periodic lubrication, and fluid checks. Diagnostics Troubleshooting: Advanced troubleshooting guide to diagnose and resolve a wide range of vehicle problems. Repair: Step-by-step repair procedures for all major vehicle systems. Rebuild: Detailed instructions for rebuilding major components like the engine and transmission. Disassembly Reassembly: Comprehensive guides for dismantling and reassembling components. Technical Depth Depth: Factory-level technical detail, suitable for professional technicians and knowledgeable DIY owners. Illustrations: Includes hundreds of detailed illustrations, drawings, diagrams, and photos. Step By Step Instructions: Provides numbered instructions and detailed substeps for every procedure. Critical Information: Includes notes, cautions, and warnings to highlight critical information and prevent errors. Searchability: Searchable PDF format allows for quick access to specific information. 📊 Manual Specifications File Format Format: PDF Compatibility: Compatible with all PC based Windows operating systems and Mac. Print Quality Printability: Printable without restriction; individual pages or the entire manual can be printed. Resolution: High resolution for clear viewing and printing. Binding Type Type: Digital Download (Printable) Paper Type N A: Not applicable for digital format, but users can print on any paper type. ⚙️ Engine Specifications Primary Engine Engine Codes Covered: Likely covers HMY, HJZ, and potentially other TU series engines used in the 1987 AX variants. (Specific codes depend on market and trim). Performance Displacement: Primarily 1.1L (1124cc) and 1.4L (1360cc) variations of the Peugeot-Citroën TU engine family. Horsepower Range: Typically between 50 hp (HMY) and 60-75 hp (TU3 variants), depending on engine tune and market. Fuel System Injection Type: For 1987, likely includes carbureted models (e.g., Solex) for base engines and potentially early single-point fuel injection (SPI) systems for higher trims. Fuel Type: Unleaded gasoline. 🔧 Transmission Standard Transmission Type: Typically a 5-speed manual transaxle. Optional Transmission Type: An optional 3-speed automatic transaxle may have been available on certain models, though less common. Features Clutch Type: Single dry plate diaphragm clutch. 📐 Dimensions Exterior Length: Approx. 3,390 mm (133.5 in) Width: Approx. 1,590 mm (62.6 in) Height: Approx. 1,330 mm (52.4 in) Weights Curb Weight: Ranging from approximately 720 kg (1587 lbs) to 800 kg (1764 lbs) depending on engine and trim. 🛡️ Safety Features Ratings Euro Ncap: Not applicable for 1987; Euro NCAP testing began later. Likely performed basic French/European safety tests of the era. Active Features Braking: Front ventilated discs, rear drums. ABS was not a standard feature in 1987. Passive Features Seatbelts: Standard front seat belts, possibly optional...
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Citroen Ax 1987 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Citroën
Model:
AX
Year:
1987
Body Style:
Hatchback
Codes
Chassis Code:
ZA
👋 Introduction
Market Position
Target Audience:
Citroën AX 1987 owners, aspiring DIY mechanics, and professional workshops.
Competitive Analysis
Value Proposition:
Provides access to factory-level repair and maintenance knowledge, enabling significant cost savings on labor.
Key Features
Comprehensiveness:
Covers all aspects of repair and maintenance, from basic services to complex overhauls.
Practicality:
Printable pages allow for on-the-job use without damaging a rare or expensive physical manual.
User Friendliness:
Designed to be accessible even for users not highly skilled with computers, with clear instructions and navigation.
📋 Manual Details
Coverage Areas
General Maintenance:
Covered
Troubleshooting:
Covered
Engine Service Repair:
Covered
Transmission Service Repair:
Covered
Brake System:
Covered
Wiring Diagram:
Covered
Electrical System:
Covered
Suspension:
Covered
Periodic Lubrication:
Covered
Steering:
Covered
Cooling System:
Covered
Fuel Injection Fuel System:
Covered
Emission System:
Covered
Heater Air Conditional:
Covered
Engine Control System:
Covered
Chassis Body:
Covered
Restraint System:
Covered
Interior:
Covered
Differential Drive:
Covered
Axle:
Covered
Page Count
Total Pages:
Hundreds of pages (exact count not specified)
Manual Type
Type:
Factory Service Repair Manual
Source:
Official Factory Manual
Authenticity:
Genuine, not 3rd party
Language
Language:
English
Format
File Format:
PDF
Delivery Method:
Download
Readability Requirements:
Adobe PDF Reader
📖 Manual Coverage
Systems Covered
Engine:
Includes service, repair, and potential rebuild procedures for various engine options.
Transmission:
Covers service and repair for both manual and potentially automatic transmissions.
Brakes:
Detailed coverage of hydraulic and mechanical brake systems, including adjustments and component replacement.
Electrical:
Comprehensive electrical system coverage with detailed wiring diagrams, component testing, and troubleshooting for all circuits.
Suspension:
Includes service procedures for front and rear suspension components, alignment, and shock absorber replacement.
Steering:
Repair and adjustment procedures for the steering system, including steering column and rack components.
Cooling System:
Maintenance and repair of the cooling system, including radiator, water pump, thermostat, and fan operation.
Fuel System:
Covers fuel injection systems (if applicable for 1987 models), fuel pump, injectors, and fuel lines.
Emissions Control:
Details on emission control systems and their maintenance for compliance.
HVAC:
Service and repair for the heating and air conditioning (if equipped) systems.
Chassis Body:
Includes bodywork repair, structural information, and chassis component service.
Restraint Systems:
Information on seat belts and any other active or passive safety restraint systems.
Drive Axles Differential:
Service and repair procedures for drive axles and the differential unit.
Procedures Included
Maintenance:
Includes general maintenance procedures, periodic lubrication, and fluid checks.
Diagnostics Troubleshooting:
Advanced troubleshooting guide to diagnose and resolve a wide range of vehicle problems.
Repair:
Step-by-step repair procedures for all major vehicle systems.
Rebuild:
Detailed instructions for rebuilding major components like the engine and transmission.
Disassembly Reassembly:
Comprehensive guides for dismantling and reassembling components.
Technical Depth
Depth:
Factory-level technical detail, suitable for professional technicians and knowledgeable DIY owners.
Illustrations:
Includes hundreds of detailed illustrations, drawings, diagrams, and photos.
Step By Step Instructions:
Provides numbered instructions and detailed substeps for every procedure.
Critical Information:
Includes notes, cautions, and warnings to highlight critical information and prevent errors.
Searchability:
Searchable PDF format allows for quick access to specific information.
📊 Manual Specifications
File Format
Format:
PDF
Compatibility:
Compatible with all PC based Windows operating systems and Mac.
Print Quality
Printability:
Printable without restriction; individual pages or the entire manual can be printed.
Resolution:
High resolution for clear viewing and printing.
Binding Type
Type:
Digital Download (Printable)
Paper Type
N A:
Not applicable for digital format, but users can print on any paper type.
⚙️ Engine Specifications
Primary Engine
Engine Codes Covered:
Likely covers HMY, HJZ, and potentially other TU series engines used in the 1987 AX variants. (Specific codes depend on market and trim).
Performance
Displacement:
Primarily 1.1L (1124cc) and 1.4L (1360cc) variations of the Peugeot-Citroën TU engine family.
Horsepower Range:
Typically between 50 hp (HMY) and 60-75 hp (TU3 variants), depending on engine tune and market.
Fuel System
Injection Type:
For 1987, likely includes carbureted models (e.g., Solex) for base engines and potentially early single-point fuel injection (SPI) systems for higher trims.
Fuel Type:
Unleaded gasoline.
🔧 Transmission
Standard
Transmission Type:
Typically a 5-speed manual transaxle.
Optional
Transmission Type:
An optional 3-speed automatic transaxle may have been available on certain models, though less common.
Features
Clutch Type:
Single dry plate diaphragm clutch.
📐 Dimensions
Exterior
Length:
Approx. 3,390 mm (133.5 in)
Width:
Approx. 1,590 mm (62.6 in)
Height:
Approx. 1,330 mm (52.4 in)
Weights
Curb Weight:
Ranging from approximately 720 kg (1587 lbs) to 800 kg (1764 lbs) depending on engine and trim.
🛡️ Safety Features
Ratings
Euro Ncap:
Not applicable for 1987; Euro NCAP testing began later. Likely performed basic French/European safety tests of the era.
Active Features
Braking:
Front ventilated discs, rear drums. ABS was not a standard feature in 1987.
Passive Features
Seatbelts:
Standard front seat belts, possibly optional rear seat belts. Pre-tensioners were not common.
Chassis Design:
Designed with a relatively strong safety cage for its class and era.
💡 Technology Features
Infotainment
Features:
Basic radio (AM/FM) with cassette player, usually optional or dealer-fitted. Simple dashboard instrumentation.
Driver Assistance
Features:
None beyond standard braking and steering systems. No electronic aids like traction control or stability control.
Connectivity
Features:
No form of modern connectivity. Limited to basic electrical systems.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 5,000-7,500 miles (8,000-12,000 km) or annually.
Spark Plugs:
Replacement recommended around 15,000-20,000 miles (24,000-32,000 km), depending on plug type.
Timing Belt:
For TU engines, typically 50,000-60,000 miles (80,000-100,000 km) or 5 years, whichever comes first. Critical to follow.
Fluid Specifications
Engine Oil:
API SF/SG, SAE 10W-40 or 15W-40 (check specific engine variant in manual).
Coolant:
Mixture of distilled water and ethylene glycol-based antifreeze. Specific type and ratio in manual.
Brake Fluid:
DOT 3 or DOT 4.
Transmission Fluid:
GL-4 gear oil, typically SAE 75W-90 or 80W-90.
Known Issues
Electrical Gremlins:
Common in older European cars, particularly wiring harness issues or intermittent connections.
Suspension Wear:
Bushings and ball joints can wear over time, affecting ride and handling.
Rust:
Can be susceptible to rust, especially around wheel arches, sills, and the undercarriage in humid climates.
📚 Vehicle History
Brand Heritage
Citroen Philosophy:
Citroën's history of innovative and compact car design, emphasizing practicality and efficiency.
Model Evolution
Introduction:
The Citroën AX was introduced in 1986 as the successor to the Citroën Visa and Axel.
Design Focus:
Focused on aerodynamics, lightweight construction, and fuel efficiency, contributing to its compact size and agile handling.
Production
Manufacturing Locations:
Primarily manufactured in France and the United Kingdom.
Production Years:
1986–1998
🏆 Awards & Recognition
Recognitions
European Car Of The Year:
The Citroën AX was nominated for European Car of the Year in 1987 but did not win.
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