Jeep Cherokee XJ 2.5L & 4.0L Workshop Service Repair Manual 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001
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🏷️ Basic Information Identification Make: Jeep Model: Cherokee Model Code: XJ Product Name: Jeep Cherokee XJ 2.5L & 4.0L Workshop Service Repair Manual 1988-2001 Generation Generation Code: XJ Generation Years: 1984-2001 Codes Engine Codes Covered: 2.5L AMC 150 (4-cylinder), 4.0L AMC 242 (inline-6) 👋 Introduction Market Position Segment: Compact SUV / Sport Utility Vehicle Reputation: Known for ruggedness, off-road capability, and reliable powertrains (especially the 4.0L I6) Competitive Analysis Competitors: Ford Bronco II, Chevrolet S-10 Blazer, Nissan Pathfinder, Toyota 4Runner Key Features Design: Unibody construction (a significant innovation for SUVs at the time), excellent approach and departure angles Powertrain Longevity: The 4.0L inline-6 engine is legendary for its durability and longevity Off Road Prowess: Renowned off-road capability due to its solid rear axle, leaf springs, and available 4WD systems 📋 Manual Details Coverage Areas Covered Years: 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001 Engine Variants Covered: 2.5L I4, 4.0L I6 Chassis Variants Covered: 2-door, 4-door Drive Types Covered: 2WD (RWD), 4WD (Part-time Command-Trac, Selec-Trac) Page Count Estimated Page Count: 1500-2000+ Manual Type Type: Workshop Service Repair Manual Comparison: Dealer-level equivalent Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical (2.5L I4, 4.0L I6), Fuel & Emissions, Cooling, Lubrication, Ignition, Starting, Charging, Exhaust Transmission: Manual Transmissions (AX-5, NV1500), Automatic Transmissions (AW-4, 30RH, 42RE), Transfer Cases (NP231, NP242) Drivetrain: Front Axle (Dana 30), Rear Axle (Dana 35, Chrysler 8.25), Driveshafts, CV Joints, U-Joints, Wheel Hubs Suspension: Front Leaf Springs, Rear Leaf Springs, Shocks, Bushings, Suspension Geometry Steering: Power Steering System, Steering Column, Steering Gearbox/Rack and Pinion (later models), Tie Rods Brakes: Front Disc Brakes, Rear Drum Brakes (early models), Rear Disc Brakes (later models), ABS System (where equipped), Parking Brake Electrical: 12V Battery System, Alternator, Starter Motor, Ignition System, Lighting, Fuses, Relays, Wiring Diagrams, Body Control Modules (BCM) Body And Interior: Body Panels, Doors, Windows, Seats, Upholstery, HVAC System, Body Sealing, Frame Repair Comfort And Convenience: Power Locks, Power Windows, Mirrors, Cruise Control, Wiper System, Horn Procedures Included Maintenance: Oil Changes, Filter Replacements, Fluid Checks & Top-offs, Tire Rotation, Brake Pad Replacement, Spark Plug Replacement Troubleshooting: Diagnostic Trouble Codes (DTCs), Symptom-based diagnostics, Electrical system fault finding Repair: Component removal and installation, Engine overhaul, Transmission overhaul, Suspension component replacement, Brake system overhaul, Electrical component repair Diagnostics: Engine performance diagnostics, ABS diagnostics, HVAC diagnostics Specifications: Torque specifications, Component tolerances, Diagnostic parameters Technical Depth Depth: Comprehensive, from routine maintenance to complete engine and transmission rebuilds Detail Level: Detailed step-by-step instructions with diagrams and illustrations Diagnostic Tools: Covers use of common diagnostic tools and procedures 📊 Manual Specifications File Format Format: PDF Searchability: Searchable text for quick information retrieval Printability: Printable pages for workshop use Print Quality Quality: High-resolution scans ensuring clarity of text and diagrams Binding Type Type: N/A (Digital Format) Paper Type Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine 1 Name: AMC 150 (2.5L) Engine 1 Type: Overhead Valve (OHV) Inline-4 Cylinder Engine 1 Displacement: 2.5 Liters (150 cubic inches) Engine 1 Power Approx: 123-130 hp @ 4600-4800 rpm Engine 1 Torque Approx: 190-200 lb-ft @ 2000-2800 rpm Engine 2 Name: AMC 242 (4.0L) Engine 2 Type: Overhead Valve (OHV) Inline-6 Cylinder Engine 2 Displacement: 4.0 Liters (242 cubic inches) Engine 2 Power Approx: 177-190 hp @ 4400-4750 rpm Engine 2 Torque Approx: 220-255 lb-ft @ 2000-3000 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (MPI) Fuel Type: Unleaded Gasoline 🔧 Transmission Standard Transmission 1 Type: Manual Transmission (e.g., AX-5 for 2.5L, NV1500 for 2.5L/4.0L in later years) Optional Transmission 2 Type: Automatic Transmission (e.g., AW-4 4-speed, 30RH 3-speed, 42RE 4-speed) Features Transfer Case 1: New Process NP231 (Command-Trac) - Part-time 4WD Transfer Case 2: New Process NP242 (Selec-Trac) - Full-time 4WD (optional) 📐 Dimensions Exterior Wheelbase: 101.4 inches (2576 mm) Length Approx: 169.9 - 176.0 inches (4315 - 4470 mm) Width Approx: 69.9 - 70.5 inches (1775 - 1791 mm) Height Approx: 64.7 - 65.9 inches (1643 - 1674 mm) Cargo Cargo Volume Behind Rear Seat: Approx. 33.5 cubic feet (0.95 m³) Cargo Volume With Rear Seat Folded: Approx. 70.5 cubic feet (2.00 m³) Weights Curb Weight Approx: 3,200 - 3,700 lbs (1450 - 1680 kg) Towing Capacity Max: Up to 5,000 lbs (2270 kg) depending on configuration 🛡️ Safety Features Ratings NHTSA Rollover Resistance: 3-star (early models), improved in later years Active Features ABS: Available on later models (4-wheel ABS) Passive Features Airbags: Driver airbag standard from 1990s onwards, passenger airbag optional/standard on later models Seatbelts: Three-point front seatbelts, three-point rear seatbelts (outboard), lap belt (center rear) 💡 Technology Features Infotainment Radio Options: AM/FM stereo with cassette, optional CD player Speaker System: Basic speaker configurations, optional premium systems in later years Driver Assistance ABS: Available, typically 4-wheel ABS on later models Connectivity Power Accessories: Optional power...
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