Mitsubishi Galant 1988-1993 Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: Mitsubishi Model: Galant Model Generation: E3_A / E3_8_A / E3_9_A / E3_A_A Codes Platform Codes: E3_A_ (sedan), E3_8_A (coupe), E3_9_A (hatchback), E3_A_A (wagon - some markets) 👋 Introduction Market Position Segment: Mid-size sedan/coupe/hatchback, known for stylish design and sporty variants. Competitive Analysis Competitors: Toyota Camry, Honda Accord, Nissan Maxima, Mazda MX-6. Key Features Design: Aerodynamic styling, often featuring pop-up headlights (especially early models) and sleek lines. Performance Variants: The 'GTI' or 'GT' models offered enhanced performance with V6 engines and sportier suspension tuning. 📋 Manual Details Coverage Areas Years Covered: 1988, 1989, 1990, 1991, 1992, 1993 Page Count Estimated Pages: 1000+ Manual Type Type: Factory Service Repair Workshop Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Engine overhaul, cylinder head, block, crankshaft, pistons, connecting rods, timing belt/chain, lubrication system, cooling system. Engine Management: Fuel injection (MPI/GDI where applicable), ignition system, emissions control, sensors, actuators, ECU diagnostics. Transmission Manual: Clutch, gearbox overhaul, gear selection, bearings, seals, fluid specifications. Transmission Automatic: Automatic transmission overhaul, valve body, torque converter, planetary gear sets, hydraulic control, fluid specifications. Drivetrain: Front-wheel drive (FWD) and optional All-Wheel Drive (AWD) systems, driveshafts, CV joints, differentials. Suspension: Front struts, rear multi-link or independent suspension, shock absorbers, springs, bushings, alignment specifications. Steering: Power steering system, steering rack, pump, hoses, steering column, alignment. Brakes: Front disc, rear disc/drum brakes, ABS (if equipped), brake calipers, master cylinder, brake fluid specifications, bleeding procedures. Electrical System: Battery, charging system (alternator, starter), lighting, wipers, horn, power windows, mirrors, central locking, fuses, relays. HVAC: Heating, ventilation, and air conditioning (HVAC) system, compressor, condenser, evaporator, refrigerant, heater core. Body And Frame: Body panel removal and installation, chassis, doors, hood, trunk, glass, seals, interior trim. Chassis Electrical: Instrument cluster, dashboard lights, warning indicators, body control modules. Procedures Included Preventative Maintenance: Oil changes, filter replacements, spark plug replacement, fluid level checks, belt inspections, brake pad wear checks. Diagnostics And Troubleshooting: Systematic fault finding, error code interpretation (OBD-I), component testing, wiring diagrams. Repair And Rebuild: Component disassembly, repair, and reassembly procedures for all major systems. Torque Specifications: Detailed torque values for critical fasteners throughout the vehicle. Wiring Diagrams: Comprehensive electrical schematics for all vehicle systems. Special Tools: Identification and usage of specific Mitsubishi special tools required for certain procedures. Technical Depth Depth: Comprehensive, covering everything from basic fluid changes to full engine and transmission rebuilds, including advanced diagnostics. 📊 Manual Specifications File Format File Type: PDF Searchable: Yes (typically, depending on original scan quality) Print Quality Quality: Digital, resolution dependent on source; clear and legible for repair purposes. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Options: 1.8L I4 (4G37), 2.0L I4 (4G63), 2.0L V6 (6G71), 2.4L I4 (4G64 - later models). Performance Horsepower Range: Approx. 100 HP (1.8L) to 170 HP (2.0L V6), depending on engine and market. Torque Range: Approx. 100 lb-ft to 140 lb-ft. Fuel System Fuel Delivery: Fuel Injection (MPI - Multi-Point Injection) standard on most models; early models may have had carburetor options in some markets. Engine Codes Common Engine Codes: 4G63 (2.0L DOHC/SOHC), 6G71 (2.0L V6). 🔧 Transmission Standard Manual Transmission: 5-speed manual. Optional Automatic Transmission: 4-speed automatic. Features AWD Option: Available on select models, often designated as '4WD' or 'AWD'. 📐 Dimensions Exterior Wheelbase Sedan: Approx. 2600 mm (102.4 in) Length Sedan: Approx. 4575 mm (180.1 in) Width Sedan: Approx. 1715 mm (67.5 in) Height Sedan: Approx. 1375 mm (54.1 in) Weights Curb Weight: Approx. 1200 - 1400 kg (2650 - 3100 lbs), depending on configuration. 🛡️ Safety Features Ratings NHTSA Ratings: Not widely available or tested by modern standards; safety features were typical for the era. Active Features ABS: Optional or standard on higher trims and later models. Passive Features Airbags: Driver airbag standard on later models, passenger airbag optional. Seatbelts: Three-point seatbelts in the front and rear. 💡 Technology Features Infotainment Audio System: Factory AM/FM cassette player with optional CD player; speaker configurations varied by trim. Driver Assistance Cruise Control: Available on higher trim levels. Connectivity N/A: No integrated Bluetooth or navigation systems; connectivity features were minimal for the era. 🔧 Maintenance Service Intervals Oil Change: Every 3,000-5,000 miles (5,000-8,000 km) or 6 months, depending on driving conditions and oil type. Timing Belt: Recommended replacement every 60,000 miles (96,000 km) or 4 years for 4G63 engines. V6 (6G71) also requires replacement. Spark Plugs: Typically every 30,000 miles (48,000 km) for standard plugs. Fluid Specifications Engine Oil: API SG/SH or higher. Viscosity varies by climate, e.g., 10W-30 or 10W-40. Coolant: Ethylene glycol-based antifreeze (50/50 mix with distilled water). Transmission Fluid Atf: Mitsubishi DiaQueen ATF SP-II or equivalent (Dexron II/III for some markets/models). Brake Fluid: DOT 3 or DOT 4. Known Issues Engine Reliability: 4G63 engine is generally robust; head...