🏷️ Basic Information Identification Make: Opel Model: Calibra Production Years Covered: 1988-1995 Codes Chassis Code: Opel Vectra A platform 👋 Introduction Market Position Segment: Compact Sports Coupe / GT Design Philosophy: Aerodynamic styling, sporty handling, efficient powertrains. Competitive Analysis Key Competitors: Ford Probe, Toyota Celica, Honda Prelude, Mitsubishi Eclipse, Mazda MX-6, Alfa Romeo GTV. Key Features Aerodynamics: Exceptional drag coefficient (Cd) for its era, contributing to fuel efficiency and high-speed stability. Styling: Sleek, low-slung profile with flush headlights, a hallmark of Giugiaro's design. Platform Sharing: Based on the Opel Vectra A platform, providing a robust and familiar chassis. 📋 Manual Details Coverage Areas Manual Type: Workshop Service Manual (WSM) / Repair Manual Language: English File Format: PDF Delivery Method: Instant Download Printability: Full Printable Software Requirements: Adobe PDF Reader Compatibility: All Versions of Windows & Mac 📖 Manual Coverage Systems Covered Engine Mechanical: Full overhaul, component repair, timing belt/chain replacement, lubrication system, cooling system, fuel system (mechanical aspects), emission control systems. Engine Electrical: Ignition system, fuel injection system (EFI/MPI), starter motor, alternator, sensors, ECU diagnostics and troubleshooting. Transmission Manual: Clutch system, gearbox overhaul, component replacement, shift linkage, fluid specifications. Transmission Automatic: Automatic transmission operation, maintenance, troubleshooting, fluid specifications, torque converter. Drivetrain: Front-wheel drive (FWD) and All-wheel drive (AWD) systems (if applicable to specific models), drive shafts, CV joints, differentials. Suspension: Front and rear suspension components, shock absorbers, springs, control arms, bushings, alignment specifications. Steering: Power steering system, steering rack, tie rods, steering column, alignment procedures. Brakes: Front and rear brake systems (disc/drum), hydraulic system, ABS (if equipped), brake fluid specifications, bleeding procedures, component replacement. Body And Chassis: Body panel repair, door mechanisms, glass replacement, underbody protection, corrosion prevention, structural repair information. Electrical System: Battery, charging system, lighting, interior/exterior lamps, horn, wipers, power windows, central locking, fuses, relays, wiring diagrams. Climate Control: HVAC system operation, refrigerant types, service procedures, component diagnostics (blower motor, compressor, heater core). Safety Systems: Airbag system (SRS) components, diagnostics, and safety precautions. Seat belt mechanisms. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid level checks and top-ups, spark plug replacement, air filter replacement, tire rotation. Troubleshooting: Step-by-step diagnostic procedures for common and uncommon faults across all major systems, fault code interpretation (OBD-I/OBD-II where applicable). Repair And Rebuild: Detailed instructions for component removal, disassembly, repair, reassembly, and installation for virtually all vehicle systems. Diagnostics: In-depth diagnostic strategies, use of diagnostic tools, interpretation of sensor data, wiring harness testing. Wiring Diagrams: Comprehensive and clearly illustrated wiring diagrams for all electrical systems, including component location and wire routing. Technical Depth Depth Of Coverage: Comprehensive, professional quality, in-depth service and repair information suitable for both DIY enthusiasts and professional technicians. Component Level Detail: Detailed specifications for tolerances, clearances, torque values, and rebuild procedures for individual components. 📊 Manual Specifications File Format File Type: PDF Print Quality Print Capability: High-resolution, fully printable pages. Binding Type Binding: Digital (Downloadable PDF) Paper Type Digital Format Benefit: No physical wear and tear; print only needed pages. ⚙️ Engine Specifications Primary Engine Engine Options Available: 2.0L C20NE (8-valve SOHC), 2.0L C20XE (16-valve DOHC 'Redtop'), 2.5L V6 C25XE (24-valve DOHC), 2.0L C20LET (16-valve DOHC Turbocharged). Performance C20Ne Power: 115 PS (113 hp; 85 kW) at 5200 rpm C20Xe Power: 150 PS (148 hp; 110 kW) at 6000 rpm C25Xe Power: 170 PS (168 hp; 125 kW) at 6000 rpm C20Let Power: 204 PS (201 hp; 150 kW) at 5600 rpm Fuel System Fuel Injection: Multi-Point Fuel Injection (MPI) for most variants; Motronic EFI on some. Fuel Type: Unleaded Gasoline (Octane rating typically 95 RON or higher for performance variants). 🔧 Transmission Standard Standard Transmission: 5-speed manual (e.g., Getrag 285 on C25XE/C20LET, Opel F20 on C20XE). Optional Optional Transmission: 4-speed automatic (e.g., GM 4L30-E). Features AWD System: Optional '4x4' (later '4WD') system, typically available on 2.0L models (e.g., C20XE '4x4'), utilizing a viscous coupling and rear differential. 📐 Dimensions Exterior Length: Approx. 4482 mm (176.5 in) Width: Approx. 1710 mm (67.3 in) Height: Approx. 1300 mm (51.2 in) Wheelbase: Approx. 2600 mm (102.4 in) Weights Curb Weight: Ranges from approx. 1200 kg (2646 lb) for 2.0L FWD to over 1400 kg (3086 lb) for V6 AWD models. 🛡️ Safety Features Ratings Crash Test Performance: Generally considered to have good structural integrity for its era, though specific official ratings (like Euro NCAP) might not be as extensive as modern vehicles. Active Features ABS: Anti-lock Braking System (ABS) available as an option or standard on higher trims/later models. Passive Features Airbags: Driver airbag standard on later models and higher trims; passenger airbag optional. Seatbelts: Three-point seatbelts with pre-tensioners for front occupants. 💡 Technology Features Infotainment Audio System: Factory-fitted radios with cassette players were common, often with optional CD players. Basic speaker systems. Driver Assistance Cruise Control: Available on higher trim levels or as an option. Connectivity OBD System: Primarily...
Multi-Point Fuel Injection (MPI) for most variants; Motronic EFI on some.
Fuel Type:
Unleaded Gasoline (Octane rating typically 95 RON or higher for performance variants).
🔧 Transmission
Standard
Standard Transmission:
5-speed manual (e.g., Getrag 285 on C25XE/C20LET, Opel F20 on C20XE).
Optional
Optional Transmission:
4-speed automatic (e.g., GM 4L30-E).
Features
AWD System:
Optional '4x4' (later '4WD') system, typically available on 2.0L models (e.g., C20XE '4x4'), utilizing a viscous coupling and rear differential.
📐 Dimensions
Exterior
Length:
Approx. 4482 mm (176.5 in)
Width:
Approx. 1710 mm (67.3 in)
Height:
Approx. 1300 mm (51.2 in)
Wheelbase:
Approx. 2600 mm (102.4 in)
Weights
Curb Weight:
Ranges from approx. 1200 kg (2646 lb) for 2.0L FWD to over 1400 kg (3086 lb) for V6 AWD models.
🛡️ Safety Features
Ratings
Crash Test Performance:
Generally considered to have good structural integrity for its era, though specific official ratings (like Euro NCAP) might not be as extensive as modern vehicles.
Active Features
ABS:
Anti-lock Braking System (ABS) available as an option or standard on higher trims/later models.
Passive Features
Airbags:
Driver airbag standard on later models and higher trims; passenger airbag optional.
Seatbelts:
Three-point seatbelts with pre-tensioners for front occupants.
💡 Technology Features
Infotainment
Audio System:
Factory-fitted radios with cassette players were common, often with optional CD players. Basic speaker systems.
Driver Assistance
Cruise Control:
Available on higher trim levels or as an option.
Connectivity
OBD System:
Primarily OBD-I diagnostic system, with later models potentially incorporating early OBD-II compliance depending on market and year.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000-15,000 km (6,000-9,000 miles) or 12 months, depending on driving conditions and oil type used. Refer to manual for specific engine.
Timing Belt Replacement:
Critical service for C20NE, C20XE, and C25XE engines. Typically every 60,000-90,000 km (37,000-56,000 miles) or 4-6 years. C20LET (turbo) might have slightly different intervals. Consult manual for exact figures.
Fluid Specifications
Engine Oil Type:
API SG/SH or ACEA A2/A3. Viscosity varies with temperature: 10W-40 is common, 5W-30 or 0W-30 for colder climates, 15W-50 for very hot climates. Check manual for specific engine and ambient temperature recommendations.
Coolant Type:
Ethylene glycol-based coolant, mixed 50/50 with distilled water. Typically a silicate-inhibited antifreeze. Original specification likely GM-approved coolant. Check manual for exact GM specification number.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid. Regular replacement (every 2 years) recommended due to moisture absorption.
Known Issues
Rust And Corrosion:
Common issue in wheel arches, sills, rear arches, and around the tailgate due to age and road salt exposure.
Suspension Wear:
Worn control arm bushings, ball joints, and strut top mounts are common, leading to imprecise handling and knocking noises.
Electrical Gremlins:
Degraded wiring insulation, corroded connectors, and faulty relays can lead to intermittent issues with lights, sensors, and ECUs.
Engine Oil Leaks:
Valve cover gasket, oil sump gasket, and crankshaft/camshaft seals can degrade over time, causing leaks.
Gearbox Synchromesh Wear:
On manual transmissions, synchromesh rings can wear, causing difficulty in engaging gears, particularly second and third.
Turbocharger Issues:
On the C20LET, improper maintenance (e.g., infrequent oil changes, engine shut-off immediately after hard driving) can lead to turbocharger failure.
Calipers And Brake Hoses:
Brake calipers can seize due to corrosion, and rubber brake hoses can degrade, leading to reduced braking performance.
📚 Vehicle History
Brand Heritage
Opel Performance Heritage:
Opel's history of producing sporty and driver-focused vehicles, exemplified by models like the Manta and Monza.
Model Evolution
Generation Timeline:
Introduced in 1988 as a replacement for the Opel Monza. Primarily produced as a single generation with minor facelifts (e.g., revised front bumper, clear indicators, updated interior in later years).
Production
Manufacturing Locations:
Mainly produced at the Adam Opel AG plant in Rüsselsheim, Germany. Also produced under license as the Vauxhall Calibra in the UK and Chevrolet Calibra in South America.
Production Volume:
Over 230,000 units produced worldwide.
🏆 Awards & Recognition
Recognitions
Design Awards:
Recognized for its innovative and aerodynamic design, often winning 'design of the year' awards upon its release.
Popular Mechanics Award:
Included in the '10 Best Cars' list by Popular Mechanics magazine in the US.
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