🏷️ Basic Information Identification Make: Peugeot Model: 405 Production Years Covered: 1988-1997 Codes Vehicle Platform: Type 160 👋 Introduction Market Position Segment: Mid-size family car (also known as a compact executive car or large family car in some markets). Competitive Analysis Key Competitors: Ford Sierra, Vauxhall Cavalier/Opel Vectra, Volkswagen Passat, Renault 21, Fiat Croma, Lancia Thema, BMW 3 Series (E30/E36), Mercedes-Benz 190 (W201). Key Features Design Philosophy: Known for its aerodynamic styling (designed by Pininfarina), comfortable ride, and practical interior. It aimed to offer a blend of European refinement and affordability. Value Proposition Manual Benefit: Empowers owners to perform their own maintenance and repairs, saving significant costs compared to dealership or independent mechanic labor. Provides in-depth knowledge for efficient troubleshooting and upkeep. 📋 Manual Details Coverage Areas Vehicle Coverage: All Peugeot 405 models produced between 1988 and 1997, encompassing various engine and trim levels. Engine Variants Covered: Covers all petrol (1.6L, 1.8L, 1.9L, 2.0L) and diesel (1.8L, 1.9L) variants, including naturally aspirated and turbocharged versions, and specific performance engine configurations like the Mi16. Trim Levels Covered: Applies to all trim levels and body styles (Sedan, Estate/Break) offered during the specified production years. Page Count Estimated Page Count: Extensive (specific count not provided, but described as 'full professional quality in depth') Manual Type Type: Workshop Service Manual (WSM) / Repair Manual Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine, transmission, clutch, cooling system, fuel system, exhaust system. Chassis: Suspension (front and rear), steering system, braking system (including ABS if equipped), wheels and tires. Electrical: All electrical components, wiring diagrams, lighting, ignition system, starting and charging system, instrumentation, body electronics. Bodywork: Exterior body panels, interior trim, doors, windows, locks, heating, ventilation, and air conditioning (HVAC). Procedures Included Maintenance: Routine scheduled maintenance, fluid changes, filter replacements, inspections, lubrication points. Repair: Step-by-step repair procedures for all major components and systems. Troubleshooting: Diagnostic procedures, fault finding, common issues and their solutions. Diagnostics: Detailed diagnostic information, including symptom analysis and correction. Engine Mechanical: Engine overhaul, cylinder head removal and refitting, piston and connecting rod assembly, crankshaft and bearing replacement, camshaft timing and replacement. Fuel System Repair: Fuel pump testing and replacement, injector servicing, carburetor adjustment and overhaul, fuel tank removal and cleaning. Brake System Repair: Brake pad and disc replacement, caliper overhaul, brake line bleeding, master cylinder replacement, ABS component testing and repair (where applicable). Suspension Repair: Strut and shock absorber replacement, spring replacement, control arm bushing replacement, ball joint replacement, wheel bearing replacement. Electrical Diagnostics: Detailed troubleshooting guides for starter motor, alternator, lighting circuits, ignition system faults, ECU diagnostics (where applicable), and body control module issues. HVAC Service: Evaporator and condenser servicing, refrigerant recharging, blower motor replacement, heater core replacement, control panel diagnostics. Technical Depth Depth: Comprehensive coverage suitable for both DIY enthusiasts and professional mechanics, including detailed explanations and illustrations. Torque Specifications: Includes precise torque values for all critical engine, chassis, and body fasteners. Wiring Diagrams: Comprehensive, multi-page wiring diagrams covering all electrical systems, color-coded for ease of identification. Diagnostic Charts: Detailed diagnostic flowcharts for common symptoms and faults across all major systems. 📊 Manual Specifications File Format Format: PDF Print Quality Printability: Full printable pages. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) Requirements Software Requirements: Adobe PDF Reader Compatibility: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Options: The Peugeot 405 featured a range of petrol and diesel engines. Common petrol engines included the XU7 JP (1.8L), XU9 J2/J4 (1.9L, including fuel-injected and 16v versions for performance models like the Mi16), and XU10 J2/J4 (2.0L, including 16v for later models). Diesel options typically included the XUD7 (1.8L) and XUD9 (1.9L) naturally aspirated and turbocharged variants. Performance Horsepower Range: Approximately 70 hp (diesel) to 160 hp (Mi16/2.0 16v Sport). Torque Range: Varies significantly by engine, but generally between 130 Nm and 180 Nm for petrol, and 120 Nm to 190 Nm for diesel variants. Fuel System Induction: Carburetor (early models, lower trims) and Fuel Injection (MPI/MPFI on later and higher trims). Fuel Type: Unleaded Petrol (RON 95/98), Diesel Fuel. 🔧 Transmission Standard Transmission Type Standard: 5-speed manual transmission. Optional Transmission Type Optional: 3-speed or 4-speed automatic transmission (depending on market and engine). Features Drivetrain: Front-wheel drive (FWD). All-wheel drive (4WD) was available on specific performance models or variants (e.g., 405 T16, though rarer). 📐 Dimensions Exterior Wheelbase: Approximately 2669 mm (105.1 inches). Length: Approximately 4360 mm (171.7 inches). Width: Approximately 1716 mm (67.6 inches). Height: Approximately 1420 mm (55.9 inches). Weights Curb Weight: Approximately 1100 - 1300 kg (2425 - 2866 lbs), varying by engine and specification. 🛡️ Safety Features Ratings Crash Test Performance: Euro NCAP ratings were not standard during the early production years of the 405. However, it was generally considered a safe vehicle for its...