1988-2001 Mitsubishi Galant Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Mitsubishi Model: Galant Years Covered: 1988-2001 Codes Platform Codes: E30 (1987-1993), E50/E60/E70/E80 (1992-1998), EA0 (1998-2003) 👋 Introduction Market Position Segment: Mid-size sedan/coupe, known for its sporty handling and comfortable ride, especially in the later generations. Competitive Analysis Competitors: Toyota Camry, Honda Accord, Nissan Altima, Mazda Millenia, Ford Taurus. Key Features Distinguishing Factors: Sporty driving dynamics (especially GS and GT models), availability of V6 engines, advanced technologies for its era (e.g., optional all-wheel drive, multi-link suspension), and distinctive styling. 📋 Manual Details Coverage Areas Regions Covered: Global (specific regional variations may apply, manual focuses on general specifications) Page Count Estimated Page Count: 1000+ Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine: Comprehensive diagnosis, repair, and overhaul of all engine variants (4G9x, 4G6x, 6A1x, 6G7x) Transmission: Manual and Automatic transmission service, repair, and overhaul Drivetrain: Front-wheel drive (FWD) and All-wheel drive (AWD) systems, including differentials and driveshafts Suspension: Front and rear suspension components, alignment, and troubleshooting Steering: Power steering system diagnosis and repair Brakes: Brake system components (discs, drums, calipers, master cylinder), ABS diagnosis and repair Electrical: Complete wiring diagrams, component testing, charging system, starting system, lighting, and accessories Body And Chassis: Body panel removal and installation, chassis repair, interior trim, and exterior components HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis and repair Fuel System: Fuel injection systems, fuel pumps, injectors, and emission controls Cooling System: Radiator, water pump, thermostat, and cooling fan service Exhaust System: Exhaust manifold, catalytic converter, muffler, and pipe replacement Safety Systems: Airbag system diagnosis (where applicable), seatbelt mechanisms Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, lubrication Troubleshooting: Diagnostic flowcharts and symptom-based troubleshooting for all major systems Repair: Step-by-step repair procedures for all major components and systems Overhaul: Detailed procedures for engine, transmission, and differential rebuilds Diagnostics: OBD-I and OBD-II diagnostics (for later models), component testing, sensor readings Specifications: Torque specifications, clearances, tolerances, and test values Technical Depth Depth: Comprehensive: From basic tune-ups and fluid changes to complete engine and transmission rebuilds, including electrical diagnostics and bodywork repairs. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text Printability: Printable pages Print Quality Image Resolution: High resolution for clear diagrams and illustrations Binding Type Binding: N/A (Digital) Paper Type Paper: N/A (Digital) ⚙️ Engine Specifications Primary Engine 1988-1992 E30 Base: 2.0L 4G63 SOHC I4 (approx. 105-113 hp) 1988-1992 E30 Optional: 2.0L 4G63 DOHC Turbo I4 (GSi/GTI models, approx. 145-170 hp) 1993-1998 E50/E70: 2.4L 4G64 SOHC I4 (approx. 135-140 hp) 1993-1998 E60/E80 V6: 3.0L 6G72 SOHC V6 (approx. 170-195 hp) 1999-2001 Ea0 Base: 2.4L 4G64 SOHC I4 (approx. 140-150 hp) 1999-2001 Ea0 Optional: 3.0L 6G72 SOHC V6 (approx. 195-205 hp) Performance Gs Turbo Performance: Notable for its potent turbocharged engine offering strong acceleration for its time. V6 Performance: Provided a smoother and more refined power delivery compared to the four-cylinder engines. Fuel System Injection Type: Multi-point fuel injection (MPI) and later Sequential Electronic Fuel Injection (SEFI) Recommended Fuel: Unleaded gasoline (Octane rating varies by engine, typically 87 or higher for V6/turbo) 🔧 Transmission Standard E30: 5-speed manual E50/E70/Ea0: 5-speed manual Optional E30: 4-speed automatic E50/E70/Ea0: 4-speed automatic (Sportronic/INVECS-II on later models) Features AWD Availability: Available on select models (e.g., E70 AWD, some GTI models), often featuring Mitsubishi's Dynamic Center Differential (DCD). Gearing: Manual and automatic transmissions offered a range of gear ratios optimized for performance and fuel economy depending on the variant. 📐 Dimensions Exterior Length: Varies by generation, approx. 175-188 inches (4445-4775 mm) Width: Varies by generation, approx. 68-70 inches (1727-1778 mm) Height: Varies by generation, approx. 55-57 inches (1397-1448 mm) Wheelbase Wheelbase: Varies by generation, approx. 102-105 inches (2590-2667 mm) Weights Curb Weight: Ranges from approx. 2900 lbs (1315 kg) to 3500 lbs (1588 kg) depending on engine and trim. 🛡️ Safety Features Ratings NHTSA Ratings: Specific NHTSA ratings for these years are not readily available in a centralized database, but generally considered average for their era. Later models may have had improved safety features. Active Features ABS: Anti-lock Braking System (ABS) available on higher trims and later models. Traction Control: Traction control systems (TCS) became available on some later models. Passive Features Airbags: Driver and passenger airbags introduced on later models (1990s onwards). Side airbags were not common in this generation. Seatbelts: Front and rear seatbelts, with pretensioners on front belts for later models. Chassis Design: Reinforced body structure for improved crashworthiness. 💡 Technology Features Infotainment Audio Systems: Factory cassette players and CD players were standard or optional depending on trim and year. Upgrades to modern double-DIN units are common. Climate Control: Manual climate control was standard, with automatic climate control available on higher trims. Driver Assistance Cruise Control: Standard on most models. Power Features: Power windows, power locks, power mirrors were widely available....
Mid-size sedan/coupe, known for its sporty handling and comfortable ride, especially in the later generations.
Competitive Analysis
Competitors:
Toyota Camry, Honda Accord, Nissan Altima, Mazda Millenia, Ford Taurus.
Key Features
Distinguishing Factors:
Sporty driving dynamics (especially GS and GT models), availability of V6 engines, advanced technologies for its era (e.g., optional all-wheel drive, multi-link suspension), and distinctive styling.
📋 Manual Details
Coverage Areas
Regions Covered:
Global (specific regional variations may apply, manual focuses on general specifications)
Page Count
Estimated Page Count:
1000+
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine:
Comprehensive diagnosis, repair, and overhaul of all engine variants (4G9x, 4G6x, 6A1x, 6G7x)
Transmission:
Manual and Automatic transmission service, repair, and overhaul
Drivetrain:
Front-wheel drive (FWD) and All-wheel drive (AWD) systems, including differentials and driveshafts
Suspension:
Front and rear suspension components, alignment, and troubleshooting
Steering:
Power steering system diagnosis and repair
Brakes:
Brake system components (discs, drums, calipers, master cylinder), ABS diagnosis and repair
Diagnostic flowcharts and symptom-based troubleshooting for all major systems
Repair:
Step-by-step repair procedures for all major components and systems
Overhaul:
Detailed procedures for engine, transmission, and differential rebuilds
Diagnostics:
OBD-I and OBD-II diagnostics (for later models), component testing, sensor readings
Specifications:
Torque specifications, clearances, tolerances, and test values
Technical Depth
Depth:
Comprehensive: From basic tune-ups and fluid changes to complete engine and transmission rebuilds, including electrical diagnostics and bodywork repairs.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text
Printability:
Printable pages
Print Quality
Image Resolution:
High resolution for clear diagrams and illustrations
Notable for its potent turbocharged engine offering strong acceleration for its time.
V6 Performance:
Provided a smoother and more refined power delivery compared to the four-cylinder engines.
Fuel System
Injection Type:
Multi-point fuel injection (MPI) and later Sequential Electronic Fuel Injection (SEFI)
Recommended Fuel:
Unleaded gasoline (Octane rating varies by engine, typically 87 or higher for V6/turbo)
🔧 Transmission
Standard
E30:
5-speed manual
E50/E70/Ea0:
5-speed manual
Optional
E30:
4-speed automatic
E50/E70/Ea0:
4-speed automatic (Sportronic/INVECS-II on later models)
Features
AWD Availability:
Available on select models (e.g., E70 AWD, some GTI models), often featuring Mitsubishi's Dynamic Center Differential (DCD).
Gearing:
Manual and automatic transmissions offered a range of gear ratios optimized for performance and fuel economy depending on the variant.
📐 Dimensions
Exterior
Length:
Varies by generation, approx. 175-188 inches (4445-4775 mm)
Width:
Varies by generation, approx. 68-70 inches (1727-1778 mm)
Height:
Varies by generation, approx. 55-57 inches (1397-1448 mm)
Wheelbase
Wheelbase:
Varies by generation, approx. 102-105 inches (2590-2667 mm)
Weights
Curb Weight:
Ranges from approx. 2900 lbs (1315 kg) to 3500 lbs (1588 kg) depending on engine and trim.
🛡️ Safety Features
Ratings
NHTSA Ratings:
Specific NHTSA ratings for these years are not readily available in a centralized database, but generally considered average for their era. Later models may have had improved safety features.
Active Features
ABS:
Anti-lock Braking System (ABS) available on higher trims and later models.
Traction Control:
Traction control systems (TCS) became available on some later models.
Passive Features
Airbags:
Driver and passenger airbags introduced on later models (1990s onwards). Side airbags were not common in this generation.
Seatbelts:
Front and rear seatbelts, with pretensioners on front belts for later models.
Chassis Design:
Reinforced body structure for improved crashworthiness.
💡 Technology Features
Infotainment
Audio Systems:
Factory cassette players and CD players were standard or optional depending on trim and year. Upgrades to modern double-DIN units are common.
Climate Control:
Manual climate control was standard, with automatic climate control available on higher trims.
Driver Assistance
Cruise Control:
Standard on most models.
Power Features:
Power windows, power locks, power mirrors were widely available.
Connectivity
Original Connectivity:
Limited to basic radio and cassette/CD player functions. No integrated Bluetooth or navigation in earlier models.
🔧 Maintenance
Service Intervals
Oil Change:
Every 3,000-5,000 miles or 3-6 months, depending on driving conditions and oil type. Refer to manual for specific intervals.
Air Filter:
Inspect every 15,000 miles, replace every 30,000 miles or as needed.
Spark Plugs:
Replace every 30,000-60,000 miles depending on plug type (copper vs. platinum/iridium).
Timing Belt:
Critical: Replace every 60,000-90,000 miles (or 5-7 years) for 4G6x and 6G7x engines. Failure can cause catastrophic engine damage.
Fluid Specifications
Engine Oil:
API Service SG or higher. Viscosity typically 5W-30 or 10W-30 (refer to manual for specific engine and temperature range).
Transmission Fluid Auto:
Mitsubishi Diaqueen ATF SP-II, SP-II M, or SP-III (or equivalent Dexron III/Mercon for earlier models). Consult manual for exact spec.
Transmission Fluid Manual:
GL-4 gear oil, SAE 75W-90 recommended. Check manual for specific capacity and API rating.
Coolant:
Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water. Use a long-life coolant if specified.
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Known Issues
Engine Mounts:
Can wear out, leading to increased vibration, especially on V6 models.
Timing Belt Tensioner:
The automatic tensioner on the timing belt for some 4G63 engines can fail, leading to belt slippage or failure. Critical to monitor.
Automatic Transmission:
Some earlier transmissions can experience harsh shifting or failure, often related to fluid maintenance or solenoid issues.
Oil Leaks:
Valve cover gaskets and oil pan gaskets can degrade over time, causing leaks.
Suspension Components:
Ball joints, tie rod ends, and bushings can wear, leading to steering looseness and uneven tire wear.
Oxygen Sensors:
Can fail, leading to poor fuel economy and increased emissions.
Head Gasket:
While not as common as in some other Mitsubishis, head gasket failure can occur, especially with overheating or high-mileage engines.
📚 Vehicle History
Brand Heritage
Mitsubishi Motors:
Mitsubishi Motors has a long history of automotive manufacturing, known for its engineering prowess, particularly in areas like all-wheel drive and turbocharged engines.
Model Evolution
E30 Generation:
Introduced in 1987 (for the 1988 model year), this generation featured a sleek, aerodynamic design and was available as a sedan and coupe. Known for its sporty handling and the potent GSR/GSi turbo models.
E50 E60 E70 E80 Generation:
Launched in 1992, this generation saw a complete redesign. It adopted a more rounded, European-influenced styling. Offered in various trim levels, including base models, GS (V6), and the sporty GT (V6 and AWD). The multi-link suspension provided excellent ride and handling.
Ea0 Generation:
The third generation covered by this manual (1998-2001) continued the upscale aspirations with a more aggressive styling. It maintained the V6 engine option and front-wheel drive as standard, with AWD less common.
Production
Manufacturing Locations:
Primarily Japan, with some assembly in other regions depending on the market.
Discontinuation Usdm:
The Galant was discontinued in the US market after the 2003 model year.
🏆 Awards & Recognition
Recognitions
Car And Driver Best:
The Galant, particularly the 1999-2003 generation, received positive mentions in Car and Driver's Ten Best lists in certain years for its value and sporty attributes.
Ratings
Consumer Reports:
Ratings varied by year and generation, with some models praised for reliability and others flagged for specific mechanical issues. Comprehensive data available within the manual.
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