This comprehensive repair manual provides detailed instructions and technical specifications for a wide range of Kawasaki KX60 and Suzuki RM60 2-stroke motorcycles manufactured between 1988 and 2003. The manual covers everything from basic maintenance procedures to complex engine rebuilds, ensuring you have the knowledge and guidance necessary to keep your motorcycle in top condition. You'll find detailed information on topics such as general information, routine maintenance, engine removal and installation, fuel system, lubrication and cooling system, engine specifications, transmission, drive chain and sprockets, steering system, shocks, body work, intake and exhaust, electrical system, and advanced troubleshooting. Whether you're a seasoned mechanic or a novice enthusiast, this manual serves as a valuable resource, allowing you to perform repairs and maintenance with confidence. This repair manual covers all models of Kawasaki KX60 and Suzuki RM60 motorcycles from 1988 to 2003. It is organized for easy navigation and includes clear diagrams and illustrations to make understanding complex procedures simple. With this manual, you have all the information you need to diagnose and repair any problem you may encounter, ensuring you can get back on the trail quickly and efficiently.

The 1988-2003 Kawasaki KX60 and Suzuki RM60 were two of the most popular and enduring 60cc two-stroke motocross bikes ever produced. These small, lightweight machines were designed specifically for young riders, offering a stepping stone into the world of off-road competition. Both models featured a robust, air-cooled, single-cylinder two-stroke engine renowned for its reliable performance and ease of maintenance. The KX60 and RM60 sported a simple, yet durable, tubular steel frame, providing a stable platform for tackling challenging terrain. Suspension consisted of telescopic forks and a swingarm with a single shock absorber, offering a balanced ride and good bump absorption. Compared to their larger counterparts, the KX60 and RM60 offered a lower seat height, making them perfect for smaller riders who were developing their riding skills. Despite sharing the same engine displacement and target audience, the KX60 and RM60 differed in their specific characteristics. The Kawasaki KX60 was known for its responsive engine and agile handling, thanks to its lightweight design and nimble chassis. The Suzuki RM60, on the other hand, was known for its powerful engine and durable build, making it a popular choice for more aggressive riding. Both models were highly regarded for their fun factor, making them an excellent choice for young riders looking to experience the thrill of off-road racing. The 1988-2003 KX60 and RM60 left a lasting legacy in the world of youth motocross, with riders of these bikes often graduating to larger displacement machines, carrying with them the valuable skills and experiences gained on these iconic models.