1989-1993 Mitsubishi Galant Factory Service Repair Manual 1990 1991 1992
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🏷️ Basic Information Identification Make: Mitsubishi Model: Galant Generation: E30 (E-E3_A, E-E3_W) Years Covered By Manual: 1989, 1990, 1991, 1992, 1993 Codes Chassis Codes: E31A, E32A, E33A, E34A, E35A, E38A, E39A, E33W, E34W, E35W, E36W, E37W, E38W 👋 Introduction Market Position Vehicle Segment: Compact to Mid-size Sedan/Wagon Target Audience: DIY mechanics, independent repair shops, enthusiasts seeking in-depth knowledge. Competitive Analysis Competitors Era: Honda Accord, Toyota Camry, Nissan Maxima, Ford Taurus, Chevrolet Lumina. Key Features Unique Selling Points: All-wheel-drive (AWD) option on some trims, distinctive styling, potent V6 engine option, advanced features for its time (e.g., optional ECS - Electronically Controlled Suspension). Manual Value Proposition Value To Owner: Empowers owners to perform maintenance and repairs accurately, saving money and ensuring longevity of their vehicle. Crucial for diagnosing complex issues. 📋 Manual Details Coverage Areas Primary Coverage: North America Secondary Coverage: Global market variants (where applicable) Page Count Estimated Page Count: Approx. 2000+ pages (typical for factory service manuals of this era) Manual Type Type: Factory Service Repair Manual Language Language: English Format Delivery Method: Digital Download 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, lubrication, fuel system, cooling system, intake and exhaust systems, engine electrical, engine and emission control systems, clutch, manual transaxle, automatic transaxle, front axle, rear axle. Chassis: Power plant mount, front suspension, rear suspension, service brakes, parking brakes, steering, wheels and tires. Body And Electrical: Body, exterior, chassis electrical, component locations, configuration diagrams, splice locations, circuit diagrams. Procedures Included Diagnostic Procedures: Troubleshooting guides, diagnostic flowcharts, fault code interpretation (OBD-I for applicable models). Repair Procedures: Component removal and installation, overhaul procedures, adjustments, specifications for all major systems. Maintenance Procedures: Scheduled maintenance, fluid changes, filter replacements, belt tensioning, brake pad replacement. Electrical System Repair: Wiring diagrams, circuit descriptions, component testing, diagnosing electrical faults. Technical Depth Depth Of Coverage: Comprehensive from basic maintenance to complete engine and transmission rebuilds, including electrical system diagnostics and bodywork repairs. 📊 Manual Specifications File Format Format: PDF Searchability: Typically searchable text within PDF for quick information retrieval. Print Quality Quality Indicator: High-resolution digital reproduction of original factory documentation. Binding Type Binding: Not Applicable (Digital Format) Paper Type Paper Type: Not Applicable (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code And Type: 4G63 (2.0L SOHC/DOHC I4), 6G72 (3.0L SOHC V6). Performance Horsepower Range: Approximately 135-160 hp (4-cylinder), 170-200 hp (V6). Torque Range: Approximately 130-140 lb-ft (4-cylinder), 170-185 lb-ft (V6). Fuel System Fuel Delivery: Electronic Fuel Injection (EFI). Fuel Type: Unleaded Gasoline (87 octane recommended, higher for performance variants). Engine Management Ignition System: Distributorless Ignition System (DIS) or Distributor-type ignition, depending on engine and market. 🔧 Transmission Standard Manual Transmission Options: 5-speed Manual Transaxle (e.g., KM132). Optional Automatic Transmission Options: 4-speed Automatic Transaxle (e.g., F4A22). Features All Wheel Drive: Available on certain models, often referred to as 'Viscous Coupling 4WD' or similar. Fluid Specifications Manual Transaxle Fluid: API GL-4, SAE 75W-90 or 80W-90 gear oil. Automatic Transaxle Fluid: Dexron II or equivalent (consult specific vehicle application). 📐 Dimensions Exterior Body Styles: 4-door Sedan, 5-door Wagon. Wheelbase: Approximately 100.4 inches (2550 mm). Length: Approximately 175.0 - 181.0 inches (4445 - 4598 mm) depending on body style and front/rear fascias. Width: Approximately 67.7 - 68.3 inches (1720 - 1735 mm). Height: Approximately 54.1 - 56.1 inches (1375 - 1425 mm). Weights Curb Weight: Approximately 2750 - 3300 lbs (1250 - 1500 kg) depending on configuration. Gross Vehicle Weight Rating: Varies by model, typically around 3900 - 4300 lbs. 🛡️ Safety Features Ratings Crash Test History: NHTSA and IIHS ratings from this era may be limited; consult specific vehicle reports if available. Active Features Braking System: Front disc brakes, rear drum brakes (standard), optional rear disc brakes on higher trims/AWD models. ABS optional on some models. Passive Features Restraints: Three-point seatbelts (front and rear), driver's side airbag (optional on some models). 💡 Technology Features Infotainment Audio System: Factory AM/FM stereo with cassette player, optional CD player on higher trims. Speaker configurations varied. Driver Assistance ABS Availability: Anti-lock Braking System (ABS) was an optional feature on select models and trims. Suspension Tech: Electronically Controlled Suspension (ECS) available on some performance models (e.g., GSR) offering adjustable damping. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 3,000-5,000 miles or 6 months, whichever comes first (consult manual for specific engine/oil type). Timing Belt Replacement: Critical interval for 4G63 and 6G72 engines, typically every 60,000 miles (100,000 km) or 5 years. Failure can cause catastrophic engine damage. Spark Plug Replacement: Around 30,000-60,000 miles, depending on plug type (copper vs. platinum). Fluid Specifications Engine Oil Capacity: Approximately 4.0-4.5 quarts (3.8-4.3 liters) with filter change (check specific engine). Engine Oil Type: API SG or SH, SAE 5W-30 or 10W-30 recommended. Consult manual for specific viscosity and API classification. Coolant Type: Ethylene Glycol based, typically a 50/50 mix with distilled water. Consult manual for specific type/color....
Honda Accord, Toyota Camry, Nissan Maxima, Ford Taurus, Chevrolet Lumina.
Key Features
Unique Selling Points:
All-wheel-drive (AWD) option on some trims, distinctive styling, potent V6 engine option, advanced features for its time (e.g., optional ECS - Electronically Controlled Suspension).
Manual Value Proposition
Value To Owner:
Empowers owners to perform maintenance and repairs accurately, saving money and ensuring longevity of their vehicle. Crucial for diagnosing complex issues.
📋 Manual Details
Coverage Areas
Primary Coverage:
North America
Secondary Coverage:
Global market variants (where applicable)
Page Count
Estimated Page Count:
Approx. 2000+ pages (typical for factory service manuals of this era)
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
Delivery Method:
Digital Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, lubrication, fuel system, cooling system, intake and exhaust systems, engine electrical, engine and emission control systems, clutch, manual transaxle, automatic transaxle, front axle, rear axle.
Chassis:
Power plant mount, front suspension, rear suspension, service brakes, parking brakes, steering, wheels and tires.
4G63 engine can be robust, but requires diligent timing belt maintenance. Some models may experience head gasket issues if overheated. V6 engines can have intake manifold gasket leaks.
Electrical Gremlins:
Aging wiring harnesses, corroded grounds, and failing relays are common in vehicles of this vintage. Manual's circuit diagrams are essential.
📚 Vehicle History
Brand Heritage
Parent Company:
Mitsubishi Motors Corporation, Japan.
Model Evolution
Third Generation Debut:
Introduced for the 1987 model year in Japan, launched in North America for the 1989 model year.
Styling Philosophy:
Aerodynamic and modern design for its time, featuring flush surfaces and a low drag coefficient.
Production
Manufacturing Locations:
Primarily Japan (e.g., Mizushima Plant).
🏆 Awards & Recognition
Recognitions
Car And Driver Awards:
The Galant, particularly the high-performance VR-4 variant (which debuted later in the generation but shares some mechanical lineage), was often praised for its handling and performance.
Editorial Reviews:
Automotive journalists of the era often highlighted the Galant's sharp styling, refined ride, and available AWD and V6 powertrains as strong points.
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