VAUXHALL OPEL CALIBRA Full Service & Repair Manual 1989-1997
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🏷️ Basic Information Identification Make: Vauxhall / Opel Model: Calibra Model Years Covered: 1989-1997 👋 Introduction Market Position Target Audience: DIY enthusiasts, independent repair shops, professional mechanics Competitive Analysis Value Proposition: Comprehensive, lifetime access, factory-level information at a fraction of dealership costs Key Features Content Source: Factory-generated, same as used by professional technicians Visual Aids: Hundreds of detailed photos and diagrams for clarity Comprehensiveness: Covers all repairs, servicing, and troubleshooting 📋 Manual Details Coverage Areas Manual Coverage Scope: Full Service, Repair, and Workshop Procedures Page Count Estimated Page Count: Hundreds (specific number not provided, but described as 'very detailed') Manual Type Manual Type: Factory Service & Repair Workshop Manual Language Language: English (implied by product description) Format Digital Format: PDF (downloadable) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, timing belt/chain, lubrication, cooling, fuel injection, emissions control Engine Management: ECU diagnosis, sensor testing, ignition system, fuel delivery system Transmission Manual: Clutch, gearbox overhaul, shifting mechanisms, driveshafts, differentials Transmission Automatic: Gearbox operation, torque converter, hydraulic systems, electronic control, fluid service Suspension: Front and rear suspension components, shock absorbers, springs, control arms, bushings, alignment Steering: Power steering system, steering rack, column, tie rod ends, geometry Brakes: Disc and drum brake systems, ABS (if equipped), hydraulic lines, calipers, master cylinder, bleeding procedures Electrical System: Battery, charging system (alternator), starter motor, lighting, instrumentation, body control modules Body And Chassis: Body panel removal/installation, door mechanisms, glass, interior trim, structural components Climate Control: HVAC system, refrigerant, A/C compressor, heater core, blower motor Fuel System: Fuel tank, fuel pump, lines, injectors, fuel pressure regulation Exhaust System: Manifolds, catalytic converter, mufflers, pipes, hangers Wheels And Tires: Tire specifications, rotation, balancing, wheel removal/installation Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, air filter service Troubleshooting: Diagnostic flowcharts, common problems, symptom-based diagnosis Repair And Rebuild: Detailed step-by-step instructions for component disassembly, repair, and reassembly Installation: Component replacement, accessory installation guidelines Technical Depth Diagnostic Capabilities: Advanced diagnostics with detailed component testing and specifications Rebuild Level: Comprehensive engine, transmission, and component rebuild procedures Diagrams And Illustrations: Hundreds of detailed photos, exploded diagrams, and wiring schematics 📊 Manual Specifications File Format File Type: PDF Print Quality Printable: Yes, single pages or entire manual Binding Type Binding: Digital (N/A for print, but users can print) Paper Type Paper Type: N/A (Digital) Accessibility Device Compatibility: Windows & MAC computers, tablets, smartphones Licensing License Type: Lifetime use, no expiry dates, no renewal fees Multiple Device Usage: Yes, usable on as many computers as required ⚙️ Engine Specifications Primary Engine Engine Families Covered: C20NE, C20XE (20SEH), X20XEV, C25XE, X30XE (approximate based on typical Calibra engines) Performance 2.0I (C20Ne): Approx. 115 PS (85 kW), 170 Nm 2.0 16V (C20Xe): Approx. 150 PS (110 kW), 196 Nm 2.5 V6 (C25Xe): Approx. 170 PS (125 kW), 225 Nm 2.8 V6 (X28Se - Less Common In This Range, Often 3.0): N/A (Manual likely covers 2.5L V6 and 2.0L variants extensively) 3.0 V6 (X30Xe): Approx. 204 PS (150 kW), 270 Nm Fuel System Fuel Injection: Multi-point fuel injection (MPI) or Electronic Fuel Injection (EFI) depending on engine variant Timing Timing Belt Interval: Typically 40,000-60,000 miles or 4-5 years (check specific engine type) Ignition Spark Plug Type: Varies by engine, e.g., NGK BPR5ES-11 for C20NE 🔧 Transmission Standard Manual Transmission: F20 (5-speed), F28 (6-speed 'Cavalier Gearbox' on some 4WD models) Optional Automatic Transmission: GM 4-speed automatic (e.g., AR44, AW30-40) Features Drivetrain: Front-wheel drive (FWD) and All-wheel drive (4x4 / AWD) variants Fluid Specifications Manual Manual Transmission Fluid Type: API GL-4, SAE 75W-90 or 80W-90 gear oil (check specific gearbox) Fluid Specifications Automatic Automatic Transmission Fluid Type: GM Dexron III or equivalent 📐 Dimensions Exterior Length: Approx. 4,480 mm (176.4 in) Width: Approx. 1,710 mm (67.3 in) Height: Approx. 1,320 mm (52.0 in) Wheelbase: Approx. 2,600 mm (102.4 in) Weights Curb Weight Range: Approx. 1,200 kg - 1,450 kg (depending on engine and drivetrain) 🛡️ Safety Features Ratings Euro Ncap Rating: Early models may not have comparable ratings to modern standards; focus on structural integrity and safety features of the era. Active Features ABS: Optional or standard on higher trims/later models Traction Control: Optional on some higher performance or AWD models Passive Features Airbags: Driver airbag standard in later years, passenger airbag optional Seatbelts: Pre-tensioning front seatbelts 💡 Technology Features Infotainment Audio System: Factory fitted cassette/CD players, often with upgraded speaker systems on higher trims. Driver Assistance Cruise Control: Optional on many models. Connectivity Central Locking: Standard or optional, often with remote key fob in later years. Comfort Features Electric Windows: Standard on front, optional on rear depending on model. Electric Sunroof: Optional tilt/slide electric sunroof. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 6,000-9,000 miles or 12 months (depending on driving conditions and oil specification) Spark Plug Replacement Interval: Varies by engine, approx. 20,000-40,000 miles...
Thermostat housing leaks, radiator issues, fan control problems.
ABS Sensor Failure:
Common on ABS-equipped models, leading to ABS warning light.
Gearbox Issues:
Wear in manual gearboxes, clutch wear, automatic gearbox solenoid issues.
📚 Vehicle History
Brand Heritage
Manufacturer Context:
Vauxhall/Opel is a long-standing British/German automotive manufacturer, known for popular family cars and performance models.
Model Evolution
Design Philosophy:
The Calibra was designed as a sleek, aerodynamic coupe, based on the mechanicals of the Vectra (Opel/Vauxhall Vectra A).
Aerodynamics:
One of the most aerodynamic production cars of its time, with a drag coefficient as low as 0.26.
Production
Production Period:
1989-1997
Manufacturing Location:
Rüsselsheim, Germany and Ellesmere Port, United Kingdom
🏆 Awards & Recognition
Recognitions
Styling Awards:
The Calibra was widely praised for its futuristic and aerodynamic design, winning numerous design accolades and being named 'Most Beautiful Car' by readers of Auto Motor und Sport magazine.
Performance Awards:
Models like the Calibra Turbo 4x4 were recognized for their performance capabilities.
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