🏷️ Basic Information Identification Make: Mazda Model: 626GD / MX-6 Generation: GD Platform (1987-1992 for 626, 1987-1997 for MX-6) Model Years Covered: 1990, 1991, 1992 Chassis Codes: GD (Sedan/Hatchback), GE (Coupe/Hatchback, later MX-6) 👋 Introduction Market Position Target Audience: Do-it-yourself enthusiasts and experienced mechanics Competitive Analysis Advantage: Instant digital access, comprehensive coverage, detailed diagrams Key Features Usability: Easy to read text sections, simple to download 📋 Manual Details Coverage Areas Overall Coverage: Complete Vehicle Service and Repair Primary Focus: Repair, Maintenance, Troubleshooting, Diagnostics Page Count Estimated Page Count: Varies by specific publication, typically 1000+ pages for comprehensive manuals Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format Digital Format: PDF 📖 Manual Coverage Systems Covered Engine: Detailed coverage of engine mechanicals, diagnostics, tuning, and overhaul Fuel System: Fuel injection systems, fuel pump, injectors, fuel lines, evaporative emission control Cooling System: Radiator, thermostat, water pump, cooling fan, hoses, and coolant specifications Ignition System: Spark plugs, ignition coils, distributor (if applicable), ignition timing Exhaust System: Exhaust manifold, catalytic converter, muffler, pipes, and emissions control components Transmission Manual: Clutch, gearbox, shift linkage, transmission fluid specifications Transmission Automatic: Automatic transmission operation, service, adjustments, and fluid specifications Drivetrain: Front-wheel drive, axles, CV joints, differential Suspension Front: Struts, control arms, bushings, ball joints, sway bar Suspension Rear: Shock absorbers, trailing arms, bushings, multi-link suspension (if applicable) Steering: Power steering system, steering rack/box, tie rods, steering column Brakes Front: Disc brake components, calipers, pads, rotors, brake fluid specifications Brakes Rear: Disc or drum brake components, calipers/wheel cylinders, pads/shoes, rotors/drums Wheel Bearing: Front and rear wheel bearing service and replacement Electrical System: Battery, charging system (alternator, starter), ignition switch Lighting System: Headlights, taillights, turn signals, interior lighting Instrument Panel: Gauges, warning lights, switches, instrument cluster service Wiper Washer System: Wiper motor, arms, blades, washer pump, fluid reservoir HVAC System: Heating, ventilation, and air conditioning (AC) system components and service Body Electrical: Power windows, power locks, mirrors, sunroof operation Body Exterior: Body panel repair, doors, hood, trunk, bumpers, trim Body Interior: Seat removal, dashboard disassembly, interior trim panels Chassis Frame: Frame straightening and repair (if applicable) Safety Restraints: Seat belts, airbags (if equipped, early systems) Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and changes Diagnostics: Troubleshooting guides, symptom-based diagnostics, wiring diagrams for electrical systems Repair: Step-by-step repair instructions for all major vehicle systems Rebuilds: Complete engine and transmission overhaul procedures Troubleshooting Engine: Engine performance issues, starting problems, misfires, oil leaks Troubleshooting Transmission: Shifting problems, clutch issues, automatic transmission diagnostics Troubleshooting Brakes: Brake noise, poor braking performance, fluid leaks Troubleshooting Electrical: Electrical component failures, wiring issues, starting/charging system problems Specifications Torque: Essential torque specifications for all fasteners Specifications Alignment: Wheel alignment specifications and procedures Technical Depth Depth: Comprehensive; covers routine maintenance to complete engine/transmission rebuilds Diagrams Illustrations Quality And Type: Top quality diagrams and illustrations, step-by-step instructions 📊 Manual Specifications File Format File Format: PDF Print Quality Printability: Full Printable Zoom Capability: YES (Zoom IN/OUT) Binding Type Binding Type: Digital Download (no physical binding) Paper Type Paper Type: Not applicable (digital format) Delivery Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader & WinZip (for extraction) Compatibility Operating Systems: Compatible with All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Options Engine Options 626: 1.8L (F8) SOHC I4, 2.0L (FE) SOHC I4, 2.0L (FS) DOHC I4, 2.2L (F22A) SOHC I4 (some markets) Engine Options Mx6: 2.2L (F22A) SOHC I4, 2.2L (F22B) DOHC I4, 2.5L (KL-DE) V6 DOHC (later models) Performance Typical Horsepower Range: 90-165 HP (depending on engine and market) Typical Torque Range: 100-170 lb-ft (depending on engine and market) Fuel System Injection Type: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline (Regular) 🔧 Transmission Standard Transmission Manual Option: 5-speed manual transmission Optional Transmission Automatic Option: 4-speed automatic transmission Features AWD Option: All-Wheel Drive (AWD) available on some 626GT models 📐 Dimensions Exterior Body Styles: 4-door Sedan, 5-door Liftback (626), 3-door Coupe/Hatchback (MX-6) Weights Curb Weight Range: Approximately 2700-3200 lbs (1225-1450 kg) depending on body style and equipment 🛡️ Safety Features Ratings Crash Test Data: Limited publicly available data for this era; refer to specific NHTSA/IIHS reports if available for specific years/models. Active Features Antilock Brakes: ABS available as an option on higher trim levels Passive Features Airbags: Driver-side airbag standard on later models, passenger airbag optional/unavailable Seat Belts: 3-point front and rear seat belts 💡 Technology Features Infotainment Audio System: Factory AM/FM cassette stereo, optional CD player Driver Assistance Cruise Control: Available on most models Connectivity Connectivity Options: Limited to factory audio system, no advanced Bluetooth or USB connectivity from factory. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 3,000-5,000 miles (5,000-8,000 km) or 6 months Engine Air Filter: Replace every 15,000-30,000 miles (24,000-48,000 km) Spark Plugs: Replace typically every 30,000-60,000 miles (48,000-96,000 km) depending on type Fluid...
Approximately 2700-3200 lbs (1225-1450 kg) depending on body style and equipment
🛡️ Safety Features
Ratings
Crash Test Data:
Limited publicly available data for this era; refer to specific NHTSA/IIHS reports if available for specific years/models.
Active Features
Antilock Brakes:
ABS available as an option on higher trim levels
Passive Features
Airbags:
Driver-side airbag standard on later models, passenger airbag optional/unavailable
Seat Belts:
3-point front and rear seat belts
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM cassette stereo, optional CD player
Driver Assistance
Cruise Control:
Available on most models
Connectivity
Connectivity Options:
Limited to factory audio system, no advanced Bluetooth or USB connectivity from factory.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 miles (5,000-8,000 km) or 6 months
Engine Air Filter:
Replace every 15,000-30,000 miles (24,000-48,000 km)
Spark Plugs:
Replace typically every 30,000-60,000 miles (48,000-96,000 km) depending on type
Fluid Specifications
Engine Oil Type:
API SG/SH, SAE 5W-30 or 10W-30 recommended (check specific owner's manual)
Coolant Type:
Ethylene Glycol based antifreeze (Mazda green coolant or equivalent)
Brake Fluid Type:
DOT 3 or DOT 4
Transmission Fluid Manual:
GL-4 gear oil (e.g., SAE 75W-90 or 80W-90)
Transmission Fluid Automatic:
Dexron II or equivalent ATF
Known Issues
Common Problems:
Sway bar links, front suspension bushings, power steering leaks, EGR valve issues (on some engines), crank sensor failure, rust (especially in wheel wells and rocker panels).
📚 Vehicle History
Brand Heritage
Mazda Reputation:
Mazda is known for reliable and driver-focused vehicles, often with innovative engineering.
Model Evolution
Gd Platform:
The GD platform was a significant evolution for Mazda, featuring front-wheel drive and a more aerodynamic design. The MX-6 shared its platform with the Ford Probe and was a sportier, coupe variant.
Production
Manufacturing Location:
Japan
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