1990-1995 Dodge Spirit Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Dodge Model: Spirit Years Covered: 1990-1995 Codes Platform: Chrysler's J-body (P-body derivative) 👋 Introduction Market Position Segment: Compact/Mid-size Sedan Target Audience: Value-oriented car buyers, families. Competitive Analysis Key Competitors: Chevrolet Cavalier, Ford Tempo, Honda Civic, Toyota Corolla. Key Features Value Proposition: Affordable pricing, practical design, decent fuel economy. Trim Levels: Varied across years, typically including base, LE, and ES models, offering different feature packages. 📋 Manual Details Coverage Areas Manual Type: Workshop Service Repair Manual Language: English Format: PDF Page Count: Detailed coverage implies significant page count, estimated 1000+ pages for comprehensive factory service manual. Delivery Method: Instant Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, cylinder head, block, crankshaft, pistons, connecting rods, lubrication, cooling, fuel delivery (carbureted & injected), ignition system. Engine Performance: Emissions control systems, diagnosis and testing of engine performance issues. Transmission: Manual and automatic transmission service, overhaul, adjustments, clutch, drivetrain components. Brakes: Front and rear brake systems (disc and drum), ABS (if equipped), hydraulic system, parking brake. Steering: Power steering system, steering gear, linkages, alignment specifications. Suspension: Front and rear suspension components, shock absorbers, struts, springs, bushings, wheel bearings. Electrical System: Wiring diagrams, battery, charging system (alternator), starting system, lighting, instrumentation, power accessories, fuses, relays. Body And Chassis: Body panels, doors, windows, interior trim, bumpers, frame and unitized body construction, corrosion prevention. HVAC: Heating, ventilation, and air conditioning system components, diagnosis, and service. Fuel System: Fuel tank, fuel pump, fuel lines, fuel injection system (EFI) components, carburetor service. Procedures Included Maintenance: Routine maintenance tasks such as oil changes, fluid checks, filter replacements, tune-ups. Troubleshooting: Diagnostic procedures and flowcharts for identifying and resolving common problems. Repair: Step-by-step instructions for component removal, repair, and reinstallation. Diagnostics: Detailed diagnostic procedures for all major vehicle systems. Technical Depth Depth: Comprehensive, covering everything from basic maintenance to major overhauls and diagnostics. Illustrations Diagrams: Detailed illustrations, diagrams, and exploded views for component identification and assembly. Wiring Schematics: Complete wiring diagrams for all electrical systems, crucial for diagnostics and repairs. 📊 Manual Specifications File Format File Type: PDF Searchable: Likely searchable PDF, enhancing ease of use. Print Quality Printability: Fully Printable Zoom Capability: YES (Zoom IN/OUT) Binding Type Binding: Digital (PDF - Print as needed) Paper Type Paper Type: Not Applicable (Digital Format) Requirements Software Requirements: Adobe PDF Reader, WinZip (or equivalent decompression utility) Operating System Compatibility: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Options: 2.5L (153 cu in) 4-cylinder (Throttle Body Injection or Multi-Point Fuel Injection), 3.0L (181 cu in) V6 (Multi-Point Fuel Injection). Performance 2.5L I4 Hp: Approximately 100-107 hp depending on year and fuel system. 2.5L I4 Torque: Approximately 130-136 lb-ft depending on year and fuel system. 3.0L V6 Hp: Approximately 141-147 hp. 3.0L V6 Torque: Approximately 170-177 lb-ft. Fuel System Fuel Delivery Systems: Throttle Body Injection (TBI) and Multi-Point Fuel Injection (MPFI), carburetor on some early models (less common). Engine Codes Common 4 Cylinder Engine Codes: G22B, G22A (various suffixes for specific calibrations) Common V6 Engine Codes: 6G71 (various suffixes) 🔧 Transmission Standard Standard Transmission: 5-speed manual transmission was typically standard on base models. Optional Optional Transmission: 3-speed automatic transmission (A-604 Ultradrive), 4-speed automatic transmission (A-670) on later models with V6 engines. Features Transmission Fluid Type: Refer to specific manual section for ATF type (e.g., ATF+3 or equivalent for automatics). 📐 Dimensions Exterior Body Styles: 4-door Sedan Wheelbase: Approximately 103.7 inches Length: Approximately 176.3 inches Width: Approximately 67.4 inches Height: Approximately 53.7 inches Weights Curb Weight: Ranges from approximately 2700 lbs to 3000 lbs depending on engine and options. Gross Vehicle Weight Rating Gvwr: Typically around 3600-3800 lbs. 🛡️ Safety Features Ratings Crash Test Ratings: NHTSA ratings varied by year; generally considered average for its era. Frontal impact likely received 3-4 stars. Side impact data may be limited. Active Features ABS: Anti-lock Braking System (ABS) available as an option on some models. Passive Features Airbags: Driver-side airbag typically standard from 1990 onwards. Passenger airbag not common for this generation. Seatbelts: Front and rear seat belts, with front shoulder belts. 💡 Technology Features Infotainment Audio Systems: AM/FM stereo with cassette player standard; optional CD player available on higher trims or as an aftermarket addition. Driver Assistance Cruise Control: Available on higher trim levels. Connectivity Connectivity Features: Limited by era. No integrated Bluetooth or USB connectivity. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 3,000-5,000 miles or 3-6 months, depending on driving conditions. Refer to manual for precise intervals. Tune Up Interval: Spark plugs and filters around 30,000-60,000 miles, depending on component type and driving. Fluid Specifications Engine Oil Type: Refer to manual: typically 5W-30 or 10W-30 API SG or higher. Coolant Type: Refer to manual: typically a 50/50 mix of ethylene glycol antifreeze and distilled water. Chrysler OAT or HOAT coolant may be recommended for later...
Routine maintenance tasks such as oil changes, fluid checks, filter replacements, tune-ups.
Troubleshooting:
Diagnostic procedures and flowcharts for identifying and resolving common problems.
Repair:
Step-by-step instructions for component removal, repair, and reinstallation.
Diagnostics:
Detailed diagnostic procedures for all major vehicle systems.
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to major overhauls and diagnostics.
Illustrations Diagrams:
Detailed illustrations, diagrams, and exploded views for component identification and assembly.
Wiring Schematics:
Complete wiring diagrams for all electrical systems, crucial for diagnostics and repairs.
📊 Manual Specifications
File Format
File Type:
PDF
Searchable:
Likely searchable PDF, enhancing ease of use.
Print Quality
Printability:
Fully Printable
Zoom Capability:
YES (Zoom IN/OUT)
Binding Type
Binding:
Digital (PDF - Print as needed)
Paper Type
Paper Type:
Not Applicable (Digital Format)
Requirements
Software Requirements:
Adobe PDF Reader, WinZip (or equivalent decompression utility)
Operating System Compatibility:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Options:
2.5L (153 cu in) 4-cylinder (Throttle Body Injection or Multi-Point Fuel Injection), 3.0L (181 cu in) V6 (Multi-Point Fuel Injection).
Performance
2.5L I4 Hp:
Approximately 100-107 hp depending on year and fuel system.
2.5L I4 Torque:
Approximately 130-136 lb-ft depending on year and fuel system.
3.0L V6 Hp:
Approximately 141-147 hp.
3.0L V6 Torque:
Approximately 170-177 lb-ft.
Fuel System
Fuel Delivery Systems:
Throttle Body Injection (TBI) and Multi-Point Fuel Injection (MPFI), carburetor on some early models (less common).
Engine Codes
Common 4 Cylinder Engine Codes:
G22B, G22A (various suffixes for specific calibrations)
Common V6 Engine Codes:
6G71 (various suffixes)
🔧 Transmission
Standard
Standard Transmission:
5-speed manual transmission was typically standard on base models.
Optional
Optional Transmission:
3-speed automatic transmission (A-604 Ultradrive), 4-speed automatic transmission (A-670) on later models with V6 engines.
Features
Transmission Fluid Type:
Refer to specific manual section for ATF type (e.g., ATF+3 or equivalent for automatics).
📐 Dimensions
Exterior
Body Styles:
4-door Sedan
Wheelbase:
Approximately 103.7 inches
Length:
Approximately 176.3 inches
Width:
Approximately 67.4 inches
Height:
Approximately 53.7 inches
Weights
Curb Weight:
Ranges from approximately 2700 lbs to 3000 lbs depending on engine and options.
Gross Vehicle Weight Rating Gvwr:
Typically around 3600-3800 lbs.
🛡️ Safety Features
Ratings
Crash Test Ratings:
NHTSA ratings varied by year; generally considered average for its era. Frontal impact likely received 3-4 stars. Side impact data may be limited.
Active Features
ABS:
Anti-lock Braking System (ABS) available as an option on some models.
Passive Features
Airbags:
Driver-side airbag typically standard from 1990 onwards. Passenger airbag not common for this generation.
Seatbelts:
Front and rear seat belts, with front shoulder belts.
💡 Technology Features
Infotainment
Audio Systems:
AM/FM stereo with cassette player standard; optional CD player available on higher trims or as an aftermarket addition.
Driver Assistance
Cruise Control:
Available on higher trim levels.
Connectivity
Connectivity Features:
Limited by era. No integrated Bluetooth or USB connectivity.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 miles or 3-6 months, depending on driving conditions. Refer to manual for precise intervals.
Tune Up Interval:
Spark plugs and filters around 30,000-60,000 miles, depending on component type and driving.
Fluid Specifications
Engine Oil Type:
Refer to manual: typically 5W-30 or 10W-30 API SG or higher.
Coolant Type:
Refer to manual: typically a 50/50 mix of ethylene glycol antifreeze and distilled water. Chrysler OAT or HOAT coolant may be recommended for later years.
Brake Fluid Type:
DOT 3 recommended.
Known Issues
Common Engine Issues:
Head gasket leaks, oil leaks, intake manifold gasket leaks (especially on V6), carburetor/fuel injection issues, timing belt replacement (if applicable, though some were timing chains).
Common Transmission Issues:
Automatic transmission harsh shifting or slipping, particularly the A-604 Ultradrive which could be problematic.
Common Electrical Issues:
Instrument cluster failures, power window/lock issues, alternator and starter motor wear.
Common Suspension Issues:
Worn ball joints, tie rod ends, and sway bar links.
📚 Vehicle History
Brand Heritage
Parent Company:
Chrysler Corporation
Model Evolution
Platform Basis:
Shared platform with Plymouth Acclaim and Chrysler LeBaron (K-car derivative).
Design Language:
Aerodynamic styling typical of the late 80s/early 90s Chrysler design language.
Production
Production Years:
1989-1995
Manufacturing Plant:
Toluca, Mexico
🏆 Awards & Recognition
Recognitions
Industry Rankings:
Did not typically rank highly in automotive reviews for performance or luxury, but often cited for value.
Ratings
Consumer Reports Ratings:
Generally received average to below-average ratings for reliability during its production run.
Certifications
Emissions Certification:
Meets Federal and California emissions standards for its respective model years.
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