Opel Vauxhall Calibra 1990-1998 Full Service Repair Manual
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🏷️ Basic Information Identification Make: Opel / Vauxhall Model: Calibra Model Years Covered: 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998 Generation Generation Code: A (Type 85) Codes Chassis Code: Manta/Calibra (Type 85) 👋 Introduction Market Position Positioning: The Opel/Vauxhall Calibra was a groundbreaking sports coupe in its era, blending aerodynamic styling with performance-oriented engineering. This manual caters to owners and technicians who value maintaining and restoring this distinctive vehicle. Competitive Analysis Competitors Era: Competed with vehicles like the Ford Probe, Honda Prelude, and Mitsubishi Eclipse, differentiating itself with its sleek, low-drag coefficient design. Key Features Manual Value Proposition: Provides comprehensive, in-depth technical information equivalent to professional service manuals, enabling detailed repairs, maintenance, and restoration for a wide range of Calibra models from 1990-1998. Vehicle Design Philosophy: The Calibra was celebrated for its exceptionally low drag coefficient (Cd of 0.26 for early models), a result of extensive wind tunnel testing and advanced aerodynamic design. 📋 Manual Details Coverage Areas Primary Regions: Europe (Opel and Vauxhall variations) Page Count Estimated Page Count: Extensive (precise number not specified, but described as 'very detailed') Manual Type Type: Full Service Repair Manual Language Language: English Format Delivery Method: Instant Download File Format: PDF Requirements Software Requirements: Adobe PDF Reader, WinRAR Compatibility: All Versions of Windows & Mac 📖 Manual Coverage Systems Covered Mechanical Systems: Engine mechanical, fuel system, cooling system, lubrication system, exhaust system, powertrain management Drivetrain Systems: Manual transmission, automatic transmission, clutch, drivetrain components (axles, CV joints), differential Suspension Steering: Front suspension, rear suspension, steering system, power steering Braking Systems: Brake system hydraulics, front brakes (disc), rear brakes (disc/drum depending on variant), parking brake, ABS (if equipped) Electrical Systems: Ignition system, starting system, charging system, lighting system, instrument panel, body electricals, power accessories Body Chassis: Body construction, interior trim, exterior trim, doors, windows, locks, climate control system Procedures Included Maintenance: Regular service intervals, fluid changes, filter replacements, tune-ups Repair: Component removal and installation, sub-assembly repairs, engine overhaul, transmission rebuild Diagnostics: Troubleshooting guides, fault code interpretation, diagnostic procedures for all major systems Wiring Diagrams: Comprehensive electrical wiring diagrams for all systems, integrated with troubleshooting procedures Technical Depth Coverage Level: Professional technician level with extensive detail for DIY mechanics Diagnostic Tools: Implied coverage for use of standard automotive diagnostic tools and equipment Illustrations Visual Aids: Detailed illustrations, drawings, and photos for each procedure; enlarged inset views for intricate parts Instructions Procedural Format: Numbered step-by-step instructions, bold figure numbers for easy illustration matching, detailed sub-steps Warnings Safety Information: Notes, cautions, and warnings throughout each chapter to highlight critical information 📊 Manual Specifications File Format Printability: Full Printable (all pages) Print Quality Resolution: High (typical for PDF manuals, suitable for printing clarity) Binding Type Binding: Digital (PDF) Paper Type Digital Storage: Can be burned to CD-ROM ⚙️ Engine Specifications Primary Engine Engine Codes Examples: C20NE (2.0L 8V), C20XE (2.0L 16V 'Redtop'), C25XE/X25XE (2.5L V6), C30SE/C30SEL (3.0L V6) Performance C20Xe Power: 150 PS (110 kW; 148 hp) @ 6000 rpm C20Xe Torque: 190 Nm (140 lb-ft) @ 4800 rpm X25Xe Power: 170 PS (125 kW; 168 hp) @ 5600 rpm X25Xe Torque: 227 Nm (167 lb-ft) @ 4200 rpm Fuel System Fuel Delivery: Multi-point fuel injection (MPI) for most variants, some earlier models may have utilized continuous injection systems. Engine Details Cylinder Head: DOHC (Dual Overhead Camshaft) for 16V and V6 engines; SOHC (Single Overhead Camshaft) for 8V engines. Block Material: Cast iron block with aluminum cylinder heads. Emission Controls Catalytic Converter: Standard fitment on most models for emission compliance. 🔧 Transmission Standard Transmission Types: 5-speed manual transmission Optional Transmission Types: 4-speed automatic transmission Features Drivetrain Options: Front-wheel drive (FWD) standard, All-wheel drive (AWD) available on select high-performance models (e.g., 2.0i Turbo 4x4, V6 models). Fluid Requirements Manual Transmission Fluid: GM Synchromesh Transmission Fluid or equivalent API GL-4 specification, typically SAE 75W-90 or 80W-90. Automatic Transmission Fluid: Dexron III (or equivalent) automatic transmission fluid (ATF). 📐 Dimensions Exterior Length: Approx. 4,480 mm (176.4 in) Width: Approx. 1,710 mm (67.3 in) Height: Approx. 1,320 mm (52.0 in) Wheelbase: Approx. 2,600 mm (102.4 in) Weights Curb Weight: Approx. 1,350 kg - 1,550 kg (2,976 - 3,417 lb) depending on engine and drivetrain Cargo Luggage Capacity: Approx. 410 liters (14.5 cu ft), expandable with rear seats folded. 🛡️ Safety Features Ratings Euro Ncap Rating: Specific Euro NCAP ratings for the Calibra's initial production years are not readily available, as Euro NCAP testing standards evolved significantly during its lifespan. Later models may have received more comprehensive assessments. Active Features ABS: Anti-lock Braking System (ABS) was an optional or standard feature on higher trim levels and later models. Passive Features Airbags: Driver's airbag became standard on later models; passenger airbag was optional or standard on top trims. Seatbelts: Pre-tensioning seatbelts for front occupants. Design Features Rollover Protection: Structural integrity designed to minimize...
The Opel/Vauxhall Calibra was a groundbreaking sports coupe in its era, blending aerodynamic styling with performance-oriented engineering. This manual caters to owners and technicians who value maintaining and restoring this distinctive vehicle.
Competitive Analysis
Competitors Era:
Competed with vehicles like the Ford Probe, Honda Prelude, and Mitsubishi Eclipse, differentiating itself with its sleek, low-drag coefficient design.
Key Features
Manual Value Proposition:
Provides comprehensive, in-depth technical information equivalent to professional service manuals, enabling detailed repairs, maintenance, and restoration for a wide range of Calibra models from 1990-1998.
Vehicle Design Philosophy:
The Calibra was celebrated for its exceptionally low drag coefficient (Cd of 0.26 for early models), a result of extensive wind tunnel testing and advanced aerodynamic design.
📋 Manual Details
Coverage Areas
Primary Regions:
Europe (Opel and Vauxhall variations)
Page Count
Estimated Page Count:
Extensive (precise number not specified, but described as 'very detailed')
Multi-point fuel injection (MPI) for most variants, some earlier models may have utilized continuous injection systems.
Engine Details
Cylinder Head:
DOHC (Dual Overhead Camshaft) for 16V and V6 engines; SOHC (Single Overhead Camshaft) for 8V engines.
Block Material:
Cast iron block with aluminum cylinder heads.
Emission Controls
Catalytic Converter:
Standard fitment on most models for emission compliance.
🔧 Transmission
Standard
Transmission Types:
5-speed manual transmission
Optional
Transmission Types:
4-speed automatic transmission
Features
Drivetrain Options:
Front-wheel drive (FWD) standard, All-wheel drive (AWD) available on select high-performance models (e.g., 2.0i Turbo 4x4, V6 models).
Fluid Requirements
Manual Transmission Fluid:
GM Synchromesh Transmission Fluid or equivalent API GL-4 specification, typically SAE 75W-90 or 80W-90.
Automatic Transmission Fluid:
Dexron III (or equivalent) automatic transmission fluid (ATF).
📐 Dimensions
Exterior
Length:
Approx. 4,480 mm (176.4 in)
Width:
Approx. 1,710 mm (67.3 in)
Height:
Approx. 1,320 mm (52.0 in)
Wheelbase:
Approx. 2,600 mm (102.4 in)
Weights
Curb Weight:
Approx. 1,350 kg - 1,550 kg (2,976 - 3,417 lb) depending on engine and drivetrain
Cargo
Luggage Capacity:
Approx. 410 liters (14.5 cu ft), expandable with rear seats folded.
🛡️ Safety Features
Ratings
Euro Ncap Rating:
Specific Euro NCAP ratings for the Calibra's initial production years are not readily available, as Euro NCAP testing standards evolved significantly during its lifespan. Later models may have received more comprehensive assessments.
Active Features
ABS:
Anti-lock Braking System (ABS) was an optional or standard feature on higher trim levels and later models.
Passive Features
Airbags:
Driver's airbag became standard on later models; passenger airbag was optional or standard on top trims.
Seatbelts:
Pre-tensioning seatbelts for front occupants.
Design Features
Rollover Protection:
Structural integrity designed to minimize impact in rollover incidents, as typical for coupe designs of the era.
💡 Technology Features
Infotainment
Audio Systems:
Factory fitted radios with cassette players, often with optional CD players. Amplifier systems for higher-end trims.
Driver Assistance
Cruise Control:
Optional cruise control system on many models.
Connectivity
Security Systems:
Factory alarm systems and immobilizers on later models.
Lighting
Headlights:
Aerodynamic pop-up headlights (halogen) standard; projector beam headlights introduced with the facelift.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000-15,000 km (6,000-9,000 miles) or 12 months, depending on driving conditions and oil specification.
Timing Belt Replacement:
For 16V and V6 engines, timing belt replacement is critical, usually recommended every 60,000-80,000 km (37,000-50,000 miles) or 4-5 years.
Fluid Specifications
Engine Oil Specification:
API SG/SH or ACEA A2/A3, viscosity typically 5W-40 or 10W-40, depending on climate.
Coolant Specification:
GM Dex-Cool or equivalent OAT (Organic Acid Technology) coolant, typically a 50/50 mix of antifreeze and distilled water.
Brake Fluid Specification:
DOT 3 or DOT 4 brake fluid.
Known Issues
Common Wear Items:
Wear on suspension bushings, ball joints, CV boots, and exhaust components. Potential for rust in wheel arches, sills, and around the rear window seal.
Electrical Gremlins:
Some owners report issues with central locking, power windows, and dashboard warning lights due to aging wiring or control modules.
Engine Specific Concerns:
The C20XE 'Redtop' engine is known for its reliability but requires diligent maintenance; oil leaks can occur from the camshaft seals or sump gasket. V6 engines can be prone to timing chain rattle if not maintained.
📚 Vehicle History
Brand Heritage
Opel Design Ethos:
Opel, as a division of General Motors, focused on providing European-market vehicles with advanced styling and engineering, often pioneering aerodynamic efficiency.
Model Evolution
Calibra Launch:
Launched in 1989 as a successor to the Opel Monza and Ford Capri competitor, based on the platform of the Opel Vectra (Opel Vectra A).
Facelifts Updates:
Received a minor facelift in 1994, which included revised bumpers, side skirts, headlights, and interior trim updates, along with the introduction of the 2.5L V6 engine and improved AWD systems.
Production
Production Period:
1989-1997 (European production), with some final sales extending into 1998.
Production Locations
Manufacturing Sites:
Primarily manufactured in Rüsselsheim, Germany, with some production also occurring in Finland (Valmet Automotive) and Portugal.
🏆 Awards & Recognition
Recognitions
Design Awards:
The Calibra's advanced aerodynamic design earned it numerous accolades and recognition for its styling and efficiency in the automotive press.
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