🏷️ Basic Information Identification Make: Peugeot Model: 205 Year: 1990 Codes Chassis Code Series: 205 👋 Introduction Market Position Target Audience: Professional Technicians and DIY Mechanics Competitive Analysis Value Proposition: Provides factory-level repair information for accessible DIY use, bridging the gap between owner's manuals and specialized dealer tools. Key Features Accessibility: Instant Download for immediate problem-solving Comprehensiveness: Covers a wide range of repair and maintenance tasks, mirroring factory service manuals. 📋 Manual Details Coverage Areas Primary Coverage: Service and Repair Secondary Coverage: Maintenance Page Count Estimated Page Count: Varies (typical factory manuals are 500+ pages) Manual Type Type: Service Manual / Repair Manual / Workshop Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine (Gasoline and Diesel variants), Fuel System, Ignition System, Exhaust System, Transmission (Manual and Automatic) Chassis: Suspension (Front and Rear), Steering System, Braking System (Front and Rear, Hydraulic and ABS if applicable) Electrical: Charging System, Starting System, Lighting System, Instrumentation, Wiper/Washer System, Heating and Ventilation, Body Electrical Components Body And Frame: Body Panels, Doors, Hood, Trunk, Bumpers, Interior Trim, Chassis Frame (if applicable) Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-ups, spark plug replacement, belt adjustments Repair Procedures: Engine overhauls, transmission rebuilds, brake caliper replacement, suspension component replacement, electrical component diagnosis and repair Disassembly And Assembly: Step-by-step instructions for removing and reinstalling major components and sub-assemblies Troubleshooting: Diagnostic charts and procedures for identifying and resolving common faults Technical Depth Diagnostics: Advanced diagnostic procedures, electrical circuit tracing, fault code interpretation (where applicable) Rebuild Specifications: Detailed specifications for engine and transmission rebuilds, including clearances, torque values, and tolerances Illustrations And Diagrams: High-quality diagrams, schematics, and photographic illustrations to aid in understanding procedures 📊 Manual Specifications File Format Compatibility: All Versions of Windows & Mac Print Quality Printable: Full Printable Zoom Capability: YES Binding Type Digital Binding: N/A (Downloadable File) Paper Type Digital Paper Type: N/A (Digital PDF) Software Requirements PDF Reader: Adobe PDF Reader Unzipping Software: WinZip (or equivalent) ⚙️ Engine Specifications Primary Engine Engine Options 1990: XU7JP (1.8L OHV Petrol), XU5M (1.6L SOHC EFI Petrol), TU3S (1.3L OHC Carbureted Petrol), XUD7 (1.8L Diesel) Performance Horsepower Range: Approx. 60 HP (Diesel) to 105 HP (1.9 GTi) Torque Range: Approx. 110 Nm (Diesel) to 150 Nm (1.9 GTi) Fuel System Fuel Delivery Types: Carburetor (Solex, Weber), Electronic Fuel Injection (Bosch LE2-Jetronic, Motronic) Engine Management Ignition System: Distributor-based or Distributorless Ignition System (DIS), Electronic Ignition Control 🔧 Transmission Standard Manual Transmission Types: 4-speed and 5-speed manual transmissions (e.g., BE1, MA5) Optional Automatic Transmission Types: 3-speed automatic transmission (e.g., AW-60) Features Clutch Type: Hydraulically operated single dry plate clutch 📐 Dimensions Exterior Length: Approx. 3,700 mm (3-door), 3,770 mm (5-door) Width: Approx. 1,600 mm Height: Approx. 1,350 mm Weights Curb Weight: Approx. 850 kg - 1050 kg (depending on engine and trim) Gross Vehicle Weight Rating: Typically around 1350 kg 🛡️ Safety Features Ratings Crash Test History: Early 205 models had basic safety features. Later models and specific trims may have improved safety structures and optional airbags, though specific ratings from modern standards may not be directly applicable. Active Features Braking System: Front Disc Brakes, Rear Drum Brakes. Optional ABS on higher trims/performance models. Steering: Rack and pinion. Optional power steering on some variants. Passive Features Seatbelts: Three-point seatbelts in the front, lap belts in the rear (later models often had three-point rear belts) Body Structure: Reinforced passenger cell with crumple zones 💡 Technology Features Infotainment Audio System: Factory fitted AM/FM radio with cassette player, optional CD player on later models Driver Assistance ABS: Optional Anti-lock Braking System (ABS) on higher trims and performance models Connectivity Early Features: Limited connectivity features typical for the era; focus is on basic vehicle operation. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 10,000 km or 6 months (refer to specific engine type) Timing Belt Replacement: Every 60,000 km or 4 years for XU and TU series engines (critical) Spark Plug Replacement: Refer to specific engine, typically 20,000 - 40,000 km Fluid Specifications Engine Oil Type Petrol: API SG/SH or ACEA A2, viscosity typically 10W-40 or 15W-50 (check manual for specific engine) Engine Oil Type Diesel: API CF or CD, viscosity typically 10W-40 or 15W-40 (check manual for specific engine) Coolant Type: Ethylene Glycol based antifreeze, mixed with distilled water (50/50 ratio) Brake Fluid Type: DOT 3 or DOT 4 Transmission Fluid Manual: GL-4 Gear Oil, viscosity typically 75W-80 or 75W-90 Transmission Fluid Automatic: Dexron II or equivalent (refer to manual for specific type) Known Issues Common Problems: Corrosion (especially around wheel arches, sills, tailgate), electrical gremlins (especially wiring to rear hatch, door switches), fuel pump failures, suspension wear (ball joints, tie rod ends), carburetor issues (on non-injected models), clutch slave cylinder leaks. Gti Specific Issues: Engine mounts, gearbox mounts, gear linkage wear, more frequent...
Distributor-based or Distributorless Ignition System (DIS), Electronic Ignition Control
🔧 Transmission
Standard
Manual Transmission Types:
4-speed and 5-speed manual transmissions (e.g., BE1, MA5)
Optional
Automatic Transmission Types:
3-speed automatic transmission (e.g., AW-60)
Features
Clutch Type:
Hydraulically operated single dry plate clutch
📐 Dimensions
Exterior
Length:
Approx. 3,700 mm (3-door), 3,770 mm (5-door)
Width:
Approx. 1,600 mm
Height:
Approx. 1,350 mm
Weights
Curb Weight:
Approx. 850 kg - 1050 kg (depending on engine and trim)
Gross Vehicle Weight Rating:
Typically around 1350 kg
🛡️ Safety Features
Ratings
Crash Test History:
Early 205 models had basic safety features. Later models and specific trims may have improved safety structures and optional airbags, though specific ratings from modern standards may not be directly applicable.
Active Features
Braking System:
Front Disc Brakes, Rear Drum Brakes. Optional ABS on higher trims/performance models.
Steering:
Rack and pinion. Optional power steering on some variants.
Passive Features
Seatbelts:
Three-point seatbelts in the front, lap belts in the rear (later models often had three-point rear belts)
Body Structure:
Reinforced passenger cell with crumple zones
💡 Technology Features
Infotainment
Audio System:
Factory fitted AM/FM radio with cassette player, optional CD player on later models
Driver Assistance
ABS:
Optional Anti-lock Braking System (ABS) on higher trims and performance models
Connectivity
Early Features:
Limited connectivity features typical for the era; focus is on basic vehicle operation.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 km or 6 months (refer to specific engine type)
Timing Belt Replacement:
Every 60,000 km or 4 years for XU and TU series engines (critical)
Spark Plug Replacement:
Refer to specific engine, typically 20,000 - 40,000 km
Fluid Specifications
Engine Oil Type Petrol:
API SG/SH or ACEA A2, viscosity typically 10W-40 or 15W-50 (check manual for specific engine)
Engine Oil Type Diesel:
API CF or CD, viscosity typically 10W-40 or 15W-40 (check manual for specific engine)
Coolant Type:
Ethylene Glycol based antifreeze, mixed with distilled water (50/50 ratio)
Brake Fluid Type:
DOT 3 or DOT 4
Transmission Fluid Manual:
GL-4 Gear Oil, viscosity typically 75W-80 or 75W-90
Transmission Fluid Automatic:
Dexron II or equivalent (refer to manual for specific type)
Known Issues
Common Problems:
Corrosion (especially around wheel arches, sills, tailgate), electrical gremlins (especially wiring to rear hatch, door switches), fuel pump failures, suspension wear (ball joints, tie rod ends), carburetor issues (on non-injected models), clutch slave cylinder leaks.
Gti Specific Issues:
Engine mounts, gearbox mounts, gear linkage wear, more frequent brake wear due to performance.