🏷️ Basic Information Identification Make: Peugeot Model: 106 Codes Platform Code: PSA Platform 1 👋 Introduction Market Position Segment: Supermini / City Car Target Audience: DIY mechanics, Peugeot 106 owners seeking to perform maintenance and repairs. Competitive Analysis Competitors: Ford Fiesta, Volkswagen Polo, Renault Clio, Opel/Vauxhall Corsa, Fiat Punto. Key Features Benefit Statement: Save significant money on servicing and repairs by performing them yourself with expert guidance. Ease Of Use: Easy-to-follow step-by-step instructions and pictures simplify complex procedures. Accessibility: Instantly delivered via email, usable on multiple devices. 📋 Manual Details Coverage Areas Model Years: 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001 Engine Types: Petrol (Gasoline) and Diesel Trim Levels: All Trim Levels Transmission Types: All Transmission Types Page Count Estimated Page Count: Comprehensive (Specific page count not provided, but described as 'Complete' and covering 'A-Z' procedures) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Delivery Format: Downloadable Digital File (PDF) Print Capability: Printable (single page, chapter, or entire manual) Device Compatibility: PC, Mac, Tablets, Smartphones 📖 Manual Coverage Systems Covered Engine Mechanical: Engine disassembly, assembly, inspection, repair, timing, cooling system, lubrication system Engine Management: Fuel injection systems (Petrol), Diesel injection systems, ignition systems, emission control systems Transmission Manual: Manual gearbox disassembly, assembly, repair, clutch system Transmission Automatic: Automatic transmission (if applicable to covered models) disassembly, assembly, repair, service Drivetrain: Front-wheel drive system, driveshafts, differential Suspension: Front and rear suspension systems, shock absorbers, springs, control arms, bushings Steering: Steering rack, power steering system (if equipped), steering column, linkages Brakes: Brake system components, hydraulic system, disc brakes, drum brakes, ABS (if equipped), parking brake Electrical System: Wiring diagrams, starter motor, alternator, battery, lighting systems, instrumentation, fuses, relays Body And Chassis: Body panels, doors, hinges, latches, interior trim, exterior trim, chassis components, rust prevention Heating And Air Conditioning: HVAC system components, refrigerant system, heater core, climate control Procedures Included Maintenance: Routine maintenance, oil changes, filter replacements, fluid checks, lubrication Troubleshooting: Diagnostic procedures, common problems and their solutions, fault codes (if applicable) Repair: Step-by-step repair instructions for all major systems and components Overhaul: Complete engine and transmission overhaul procedures Diagnostics: On-board diagnostics (OBD) information, sensor testing, circuit testing Adjustment: Component adjustments (e.g., ignition timing, idle speed, parking brake) Installation: Component installation procedures, accessory installation Technical Depth Depth: Comprehensive, covering basic maintenance to full engine rebuilds and diagnostics Illustration Quality: Detailed Step-by-Step Instructions with Pictures 📊 Manual Specifications File Format Format: PDF Searchability: Likely searchable text, common in quality PDF manuals Print Quality Quality: High Quality Digital Manual Binding Type Type: N/A (Digital Download) Paper Type Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Petrol Engines: TU series engines: 1.0L (TU9), 1.1L (TU9M/TU1M), 1.3L (TU2J2), 1.4L (TU3JP/TU3AE), 1.6L (TU5JP/NFU). Common carbureted and injected variants. Diesel Engines: XUD7 1.8L Diesel, HDi variants (later models) Performance Horsepower Range: Approx. 45 hp to 120 hp (depending on engine variant, e.g., 106 GTi) Torque Range: Varies significantly by engine, e.g., 1.1L approx. 85 Nm, 1.6L GTi approx. 145 Nm Fuel System Petrol Injection: Single-point injection (SPI) and multi-point injection (MPI) common across petrol models. Diesel Injection: Indirect injection (IDI) for XUD7, Direct injection for HDi variants. Engine Codes Example Codes: TU1M, TU3JP, XUD7TE, NFU 🔧 Transmission Standard Type: 5-speed manual transmission (most common) Optional Type: 4-speed automatic transmission (less common, available on some petrol models) Features Clutch: Hydraulically operated single dry plate clutch. 📐 Dimensions Exterior Length: Approx. 3,520 - 3,590 mm (depending on variant) Width: Approx. 1,600 - 1,610 mm Height: Approx. 1,370 - 1,380 mm Wheelbase: Approx. 2,385 mm Weights Curb Weight: Approx. 750 - 950 kg (depending on engine and equipment) Gross Vehicle Weight: Varies by model, typically around 1300-1400 kg 🛡️ Safety Features Ratings Euro Ncap: Early models may have limited crash test data. Later models (e.g., post-facelift) saw improvements. Not all variants are directly comparable to modern standards. Active Features ABS: Optional on many models, standard on higher trims and later years. Traction Control: Rarely fitted, typically only on performance variants like GTi. Passive Features Airbags: Driver airbag standard on later models, passenger airbag optional. Seatbelts: Three-point seatbelts front and rear. Body Structure: Designed with crumple zones for improved occupant safety for its era. 💡 Technology Features Infotainment Radio System: Basic AM/FM radio with cassette player common. CD players available on later/higher trims. Speakers: Typically 2-4 speakers. Driver Assistance Cruise Control: Very rarely fitted, usually only on top-spec models or as an aftermarket option. Connectivity Bluetooth: Not factory fitted on any models covered. Other Tech Central Locking: Optional on lower trims, standard on higher trims. Electric Windows: Front electric windows optional/standard depending on trim and year. 🔧 Maintenance Service Intervals Oil Change Petrol: Typically every 10,000-15,000 km or 12 months, whichever comes first. (Refer to manual for specific engine/oil type recommendations). Oil Change Diesel: Typically every...
Single-point injection (SPI) and multi-point injection (MPI) common across petrol models.
Diesel Injection:
Indirect injection (IDI) for XUD7, Direct injection for HDi variants.
Engine Codes
Example Codes:
TU1M, TU3JP, XUD7TE, NFU
🔧 Transmission
Standard
Type:
5-speed manual transmission (most common)
Optional
Type:
4-speed automatic transmission (less common, available on some petrol models)
Features
Clutch:
Hydraulically operated single dry plate clutch.
📐 Dimensions
Exterior
Length:
Approx. 3,520 - 3,590 mm (depending on variant)
Width:
Approx. 1,600 - 1,610 mm
Height:
Approx. 1,370 - 1,380 mm
Wheelbase:
Approx. 2,385 mm
Weights
Curb Weight:
Approx. 750 - 950 kg (depending on engine and equipment)
Gross Vehicle Weight:
Varies by model, typically around 1300-1400 kg
🛡️ Safety Features
Ratings
Euro Ncap:
Early models may have limited crash test data. Later models (e.g., post-facelift) saw improvements. Not all variants are directly comparable to modern standards.
Active Features
ABS:
Optional on many models, standard on higher trims and later years.
Traction Control:
Rarely fitted, typically only on performance variants like GTi.
Passive Features
Airbags:
Driver airbag standard on later models, passenger airbag optional.
Seatbelts:
Three-point seatbelts front and rear.
Body Structure:
Designed with crumple zones for improved occupant safety for its era.
💡 Technology Features
Infotainment
Radio System:
Basic AM/FM radio with cassette player common. CD players available on later/higher trims.
Speakers:
Typically 2-4 speakers.
Driver Assistance
Cruise Control:
Very rarely fitted, usually only on top-spec models or as an aftermarket option.
Connectivity
Bluetooth:
Not factory fitted on any models covered.
Other Tech
Central Locking:
Optional on lower trims, standard on higher trims.
Electric Windows:
Front electric windows optional/standard depending on trim and year.
🔧 Maintenance
Service Intervals
Oil Change Petrol:
Typically every 10,000-15,000 km or 12 months, whichever comes first. (Refer to manual for specific engine/oil type recommendations).
Oil Change Diesel:
Typically every 10,000-12,000 km or 12 months. Diesel engines can be more sensitive to oil quality and intervals.
Timing Belt:
Critical item. Generally replaced every 80,000 - 120,000 km or 5-7 years for TU petrol engines. Diesel engines (XUD) also have specific intervals. Failure can cause catastrophic engine damage.
Fluid Specifications
Engine Oil:
Varies by engine. Commonly 5W-40 or 10W-40 for petrol, potentially 10W-40 or 15W-40 for diesel. Refer to manual for API/ACEA specifications.
Coolant:
Ethylene glycol based antifreeze, typically a 50/50 mix with water. Specific Peugeot recommendations (e.g., LT774) should be followed.
Brake Fluid:
DOT 4.
Transmission Fluid Manual:
API GL-4 specification, SAE 75W-90 or 80W-90. Capacity typically around 2.1-2.5 litres.
Known Issues
Engine Mounts:
Can degrade over time leading to vibration and noise.
Suspension Wear:
Front suspension components (ball joints, bushings) can wear, leading to knocking or poor handling.
Rear Axle Beam:
A common known issue on many French hatchbacks of this era, including the 106. The torsion bar suspension can wear, leading to sagging or uneven ride height. Requires specialized tools for repair.
Electrical Gremlins:
Wiring connectors and earths can corrode, leading to intermittent electrical faults.
Gearbox:
Synchromesh wear on manual gearboxes can cause difficulty engaging gears, especially 2nd and 4th.
📚 Vehicle History
Brand Heritage
Peugeot Heritage:
Peugeot has a long history of producing small, agile, and economical cars, often with sporty variants.
Model Evolution
First Generation:
Launched in 1991, replacing the 205 in some markets. Designed by Pininfarina.
Facelifts:
Significant facelift in 1996 (Phase 2) with revised styling, improved interior, and updated engines (including early HDi).
Production
Production Period:
1991 - 2002 (though this manual covers up to 2001)
Manufacturing Locations:
Primarily France (Sochaux) and UK (Ryton).
🏆 Awards & Recognition
Recognitions
European Car Of The Year:
The Peugeot 106 was not a winner, but was considered a strong contender in its class.
Performance Variants:
The 106 GTi and Rallye models were highly regarded by enthusiasts for their handling and performance, often winning group tests in period automotive magazines.
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