🏷️ Basic Information Identification Make: Peugeot Model: 205 Model Years Covered: 1991-1997 👋 Introduction Market Position Target Audience: Peugeot 205 owners, independent repair shops, automotive technicians Competitive Analysis Value Proposition: Provides factory-level repair information at a fraction of the cost of dealer-supplied manuals or subscriptions Key Features Detail Level: High level of detail matching professional workshop manuals No Limitations: Full manual, no trial or limited versions 📋 Manual Details Coverage Areas General Coverage: All repairs, servicing, and troubleshooting procedures Page Count Estimated Page Count: Hundreds (exact number not specified but implied extensive) Manual Type Type: Factory Service Repair Workshop Manual Language Language: English (implied by product description and target market) Format Digital Format: PDF (Downloadable) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, overhaul, timing, lubrication, cooling Engine Management: Fuel injection, ignition system, emission control systems Transmission: Manual and automatic transmission repair, clutch, drivetrain components Suspension: Front and rear suspension systems, shock absorbers, springs, linkages Steering: Steering rack, power steering system, steering column Brakes: Brake system components, hydraulic circuits, ABS (if applicable), parking brake Electrical: Wiring diagrams, lighting system, starting and charging system, instrumentation, body electrical Body And Chassis: Body panel repair, interior trim, exterior trim, structural components Heating And Ventilation: HVAC system diagnosis and repair Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, tune-ups Troubleshooting: Diagnostic procedures for common and uncommon faults Repair: Detailed step-by-step repair instructions for all major components Rebuilds: Engine and transmission rebuild procedures Diagnostics: Fault code interpretation, electrical testing, mechanical testing Technical Depth Depth: Comprehensive (suitable for professional mechanics and advanced DIYers) Visual Aids Diagrams: Hundreds of detailed exploded diagrams Photos: Detailed photos illustrating repair steps 📊 Manual Specifications File Format Compatibility: Windows & MAC compatible Print Quality Printability: Printable (single pages or entire manual) Licensing Usage Rights: Lifetime use on multiple computers, no expiry dates or renewal fees ⚙️ Engine Specifications Primary Engine Engine Types Covered: XU series diesel engines (e.g., XUD7, XUD9), TU series petrol engines (e.g., TU1, TU3, TU5), possibly some older X series petrol engines Performance Typical Performance Range: Petrol: 1.0L (50-60 hp), 1.1L (60 hp), 1.3L (65-70 hp), 1.4L (75-105 hp, including GTi), 1.6L (105 hp, GTi), 1.9L (122 hp GTi), Diesel: 1.7L (60 hp), 1.9L (64-70 hp) Fuel System Petrol Fuel System: Carburettor (Solex, Weber) or Multi-point Fuel Injection (MPI) Diesel Fuel System: Indirect injection, often with rotary or inline injection pumps (e.g., Bosch) Timing Belt Timing Belt Replacement Interval: Typically 60,000 - 80,000 km or 4-5 years (check manual for specific engine variant) 🔧 Transmission Standard Standard Transmission: 5-speed manual (BE1, BE3) Optional Optional Transmission: 4-speed automatic (Aisin AW-60-40LE or similar, depending on market and engine) Features Clutch Type: Dry single plate, hydraulically operated 📐 Dimensions Exterior Wheelbase: Approx. 2470 mm Length: Approx. 3700 - 3850 mm (depending on body style and bumper variants) Width: Approx. 1620 - 1650 mm Height: Approx. 1350 - 1400 mm Weights Kerb Weight: Approx. 800 - 1000 kg (depending on engine and equipment) 🛡️ Safety Features Ratings Crash Test Results: Limited official Euro NCAP data for early models; later models would have benefited from evolving safety standards. Focus on structural integrity and occupant protection from the era. Active Features Braking System: Front discs, rear drums standard. Higher performance models (GTi) often featured front and rear discs. ABS optional on some later models. Passive Features Seat Belts: Three-point front seat belts, often with pre-tensioners on later models. Two-point rear seat belts. Body Structure: Reinforced safety cage, crumple zones 💡 Technology Features Infotainment Audio System: Factory fitted radio/cassette players, often with basic speaker systems. Optional upgrades available. Driver Assistance ABS: Optional on higher trims and later models, not standard across the range. Connectivity Connectivity Features: Limited by era; primarily focused on basic car functions. No modern connectivity features like Bluetooth or USB. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 10,000 - 15,000 km or 12 months, depending on engine and oil type (refer to manual for specific recommendations). Air Filter Replacement: Every 20,000 - 30,000 km or as needed based on driving conditions. Spark Plug Replacement: Petrol: Every 30,000 - 60,000 km depending on plug type (e.g., copper, platinum). Fluid Specifications Engine Oil Viscosity: Commonly 10W-40, 15W-40 for petrol, and 10W-40 or 15W-40 for diesel. Refer to manual for exact ACEA/API specifications. Coolant Type: Ethylene glycol based antifreeze, typically with an orange or yellow color. Peugeot spec often requires PSA OAT coolant. Brake Fluid Type: DOT 3 or DOT 4 Transmission Fluid Manual: API GL-4, SAE 75W-90 or 80W-90 Transmission Fluid Automatic: Dexron II or equivalent (refer to manual for specific type) Known Issues Common Problems Petrol: Carburettor issues (idle stability, cold start), minor oil leaks, occasional electrical gremlins, exhaust system corrosion. Common Problems Diesel: Glow plug issues, injector pump wear (less common), potential for cylinder head gasket failure if...