🏷️ Basic Information Identification Make: Peugeot Model: 205 Production Years Covered: 1991-1997 Generation Generation Name: Series 2 (Facelift) Codes Chassis Code: 741B, 741G, 741A (various based on body style and engine) 👋 Introduction Market Position Segment: Supermini/Compact Hatchback Target Audience: DIY enthusiasts, independent repair shops, Peugeot 205 owners seeking detailed repair information. Competitive Analysis Key Competitors Era: Ford Fiesta, Volkswagen Golf, Renault 5, Vauxhall/Opel Corsa. Key Features Uniqueness: Vehicle/model specific, not generic; technician-level detail; comprehensive A-Z coverage. Digital Benefits: Instant delivery, printable pages, zoomable images, accessible on multiple devices. 📋 Manual Details Coverage Areas General Coverage: All models and all repairs A-Z Page Count Estimated Page Count: Extensive (specific number not provided, but described as factory high-detail) Manual Type Type: Service Repair Workshop Manual Language Language: English Format Format: PDF File Format: PDF Print Quality: Printable, high-resolution images and diagrams Binding Type: N/A (Digital Download) Paper Type: N/A (Digital Download) 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanicals, fuel system, ignition system, cooling system, lubrication system, exhaust system, emission control systems. Transmission Systems: Manual transmission, automatic transmission (if applicable to models covered), clutch, driveshafts, differentials. Chassis Systems: Suspension (front and rear), steering system, braking system (including ABS if equipped), wheels and tires. Electrical Systems: Wiring schematics, lighting, instruments, power windows, central locking, wipers, horn, audio system, starter, alternator, battery. Body And Interior: Body panels, doors, windows, seats, interior trim, HVAC system, body sealing. Procedures Included Maintenance Procedures: Scheduled maintenance, oil changes, filter replacements, fluid checks and top-ups, spark plug replacement, belt inspections. Diagnostic Procedures: Troubleshooting guides for common issues, diagnostic fault finding, component testing. Repair Procedures: Step-by-step instructions for component removal, installation, and repair for all major systems. Engine Rebuild: Detailed procedures for engine disassembly, inspection, overhaul, and reassembly. Electrical Diagnostics: Wiring diagrams, troubleshooting electrical faults, component testing and replacement. Technical Depth Depth: Factory high-detail, technician-level ⚙️ Engine Specifications Primary Engine Engine Variants Covered: XU series (e.g., XUD7, XUD9 Diesel), TU series (e.g., TU1, TU3, TU5 petrol) - specific variants depend on model trims like 205 Style, Generation, GTi, etc. Performance Typical Horsepower Range: Approximately 55 hp (1.1L petrol) to 130 hp (1.9 GTi 16v). Typical Torque Range: Varies by engine, e.g., ~90 Nm for 1.1L to ~150 Nm for 1.9 GTi. Fuel System Fuel Delivery Petrol: Carburetor (e.g., Weber, Solex) for earlier/smaller engines, Fuel Injection (Bosch LE-Jetronic, Motronic) for later/larger/performance models. Fuel Delivery Diesel: Indirect injection with rotary or inline injection pumps (e.g., Bosch VE). Engine Layout Layout: Transverse, front-wheel drive. Engine Codes Common Petrol Codes: TU1, TU3, TU3S, TU5J2 Common Diesel Codes: XUD7, XUD9 🔧 Transmission Standard Manual Transmission: 5-speed manual (e.g., BE1, BE3). Optional Automatic Transmission: 3-speed automatic (e.g., AL4, depending on market and engine). Features Clutch Type: Hydraulically operated dry single-plate clutch. Gear Ratios: Specific ratios provided for each gearbox variant within the manual. 📐 Dimensions Exterior Body Styles: 3-door hatchback, 5-door hatchback, Cabriolet, Van (commercial variant). Length Mm: ~3800-3950 mm (depending on variant) Width Mm: ~1600-1650 mm (depending on variant) Height Mm: ~1350-1400 mm (depending on variant) Weights Kerb Weight Kg: ~850-1100 kg (depending on variant and engine) 🛡️ Safety Features Ratings Euro Ncap Rating: Not applicable for this era and original testing methodology. Active Features Braking System: Front disc brakes, rear drum brakes. Some performance models (GTi) may feature four-wheel disc brakes. Optional ABS available on some models. Stability Control: Not typically available or standard. Passive Features Airbags: Driver airbag optional or standard on later models; passenger airbag not common. Seatbelts: Three-point front seatbelts, two-point rear lap belts (or three-point on later models). 💡 Technology Features Infotainment Audio System: Factory fitted radio/cassette players, often with basic speaker systems. Aftermarket upgrades common. Driver Assistance Cruise Control: Rarely fitted as standard, possibly an option on higher trims or later models. Connectivity Connectivity Features: Minimal by modern standards. No Bluetooth, USB, or AUX inputs from the factory. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 7,500-10,000 miles (12,000-16,000 km) or 12 months, depending on engine and driving conditions. Timing Belt Interval: Crucial interval, typically 60,000-80,000 miles (96,000-128,000 km) or 5 years for petrol engines (e.g., TU series). Diesel engines (XUD) often use timing chains or robust belts with longer intervals, but verification is essential. Fluid Specifications Engine Oil Type: Varies by engine, typically API SG/SH or ACEA A2/A3 rated oils. Common viscosities include 10W-40 or 5W-40. (Manual provides exact specs). Coolant Type: Ethylene glycol based antifreeze, typically mixed 50/50 with distilled water. Refer to manual for specific Peugeot specifications. Brake Fluid Type: DOT 3 or DOT 4. Transmission Fluid Type Manual: GL-4 gear oil, e.g., SAE 75W-80 or 75W-90. Transmission Fluid Type Auto: Specific ATF fluid, e.g., Dexron II/III or equivalent. Known Issues Common Problems Mechanical: Radiator fan failure, gearbox synchro wear (especially 2nd gear on some models), front suspension wear (wishbone bushes, drop links),...