BMW 850i (E31) 1991 Electrical TROUBLESHOOTING Manual
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🏷️ Basic Information Identification Make: BMW Model: 850i Chassis Code: E31 Model Year: 1991 Product Name: BMW 850i (E31) 1991 Electrical TROUBLESHOOTING Manual Manual Focus: Electrical Troubleshooting 👋 Introduction Market Position Positioning: Flagship Grand Tourer (GT) representing BMW's luxury and performance pinnacle of the era. Target Audience: Affluent individuals seeking a sophisticated, high-performance, and technologically advanced luxury coupe. Competitive Analysis Competitors: Porsche 928, Mercedes-Benz SL-Class (R129), Jaguar XJS, Aston Martin DB7 (later models). Key Features Design: Striking, aerodynamic coupe styling with a long hood, short deck, and a distinctive shark-nose front end. Engine: Powerful V12 engine, a rarity in its class and time. Technology: Advanced for its time, featuring sophisticated electronics, climate control, and luxury appointments. Manual Value Proposition Value: Crucial for diagnosing and repairing the complex electrical systems that define the E31's luxury and performance features. 📋 Manual Details Coverage Areas Primary Coverage: Electrical Systems and Troubleshooting Secondary Coverage: Power Distribution, Fuses, Grounding, Engine Control, Charging, Starting, Transmission Control, SRS, ABS, Power Accessories, Lighting, Climate Control, Infotainment, Cruise Control, Security, On-Board Computer Page Count Estimated Page Count: Likely 200-400 pages (typical for comprehensive electrical manuals) Manual Type Type: Specialized Technical Manual / Electrical Troubleshooting Manual Language Language: English Format Format: PDF (assumed, common for digital sales) 📖 Manual Coverage Systems Covered Engine Management: Engine Control System (DME - Digital Motor Electronics) Charging Starting: Charging System, Start System Transmission: Electronic Transmission Control (EGS - Elektronische Getriebesteuerung) Safety Systems: Supplemental Restraint System (SRS), Slip Control ABS (Anti-lock Braking System) Comfort Convenience: Power Mirrors, Central Locking Module, Power Windows, Power Seats, Heated Seats, Power Sun Roof, Horn Wipers Washers: Wiper/Washer Module, Headlight Washer, Windshield Washer Jet Heaters Instrumentation: Instrument Cluster, Multi-Function Clock Lighting: Light Switch Details, Headlights/Fog Lights, Turn/Hazard Lights, Park/Tail/Underhood Lights, License Plate/Luggage Compartment Lights, Back-up Lights, Brake Lights, Interior Lights, Glove Box Light/Cassette Box Ashtray Lights/Charging Socket Climate Control: Park Ventilation with HKR (Heated Control), Rear Window Defogger, Integrated Climate Regulation Infotainment: Radio/CD Player, Radio/Hi-Fi, Cellular Telephone Driver Aids: Cruise Control (Tempomat) Security: Anti-Theft System Information Systems: On-Board Computer Electrical Distribution: Power Distribution Chart, Fuse Chart, Power Distribution Details, Ground Distribution Diagnostic Ports: Data Link Component Locations: Component Location Chart, Component Location Views Wiring Details: Splice Location Views, Connector Views Procedures Included Troubleshooting Methodology: Systematic diagnostic procedures, symptom-based troubleshooting, wiring diagram interpretation, component testing Diagnostic Tools: Guidance on using multimeters, oscilloscopes, and BMW-specific diagnostic equipment (if applicable for the era) Component Testing: Procedures for testing individual electrical components, relays, switches, sensors, and actuators Wiring Diagrams: Interpretation and use of detailed electrical schematics Fuse Relay Identification: Identification, testing, and replacement of fuses and relays Ground Point Verification: Locating and testing ground points for electrical continuity Connector Inspection: Inspection and repair of electrical connectors for corrosion or damage Technical Depth Depth: Advanced Diagnostic and Repair Focus: Detailed electrical system diagnostics, fault finding, and repair procedures 📊 Manual Specifications File Format Format: PDF Searchability: Likely Searchable Text (if digitally produced) Print Quality Quality: High-resolution schematics and diagrams (essential for electrical work) Binding Type Binding: N/A (for digital format) Paper Type Paper Type: N/A (for digital format) ⚙️ Engine Specifications Primary Engine Engine Code: M70 Configuration: V12 Displacement: 5.0 Liters (4988 cc) Bore X Stroke: 84.0 mm x 75.0 mm Compression Ratio: 8.8:1 Performance Horsepower: 296 hp (221 kW) @ 5200 rpm Torque: 332 lb-ft (450 Nm) @ 4100 rpm Fuel System Induction: Naturally Aspirated, Bosch Motronic DME (Digital Motor Electronics) with two ECUs (one per cylinder bank) Fuel Type: Premium Unleaded Gasoline (91+ Octane) Engine Management Ignition System: Distributorless Ignition System (DIS) with two ignition coils 🔧 Transmission Standard Type: 4-Speed Automatic (4HP33) Optional Type: 6-Speed Manual (Rare, primarily for specific markets) Features Electronic Control: Electronic Gearbox Control (EGS) Fluid Requirements Automatic Transmission Fluid: BMW ATF LT-2 or equivalent (e.g., Dexron III) 📐 Dimensions Exterior Length: 191.1 in (4854 mm) Width: 71.8 in (1824 mm) Height: 52.5 in (1333 mm) Wheelbase: 107.9 in (2740 mm) Weights Curb Weight: Approx. 4,145 lbs (1880 kg) Gross Weight Rating: Approx. 5,115 lbs (2320 kg) 🛡️ Safety Features Ratings Crash Test Data: No formal US crash test ratings from NHTSA or IIHS for this era, but German TUV tested. Known for robust body structure. Active Features Braking System: Four-wheel disc brakes, ABS (Anti-lock Braking System) Traction Control: Optional ASC (Automatic Stability Control) or ASC+T (with Traction Control) on later models/transmissions, but not standard on early 1991 850i. Passive Features Airbags: Driver's airbag standard Seat Belts: Pre-tensioned front seat belts Structure: Reinforced passenger cell 💡 Technology Features Infotainment Audio System: BMW Hi-Fi system, optional CD player and upgraded sound systems (e.g., Harman Kardon). User Interface: Centralized control for many functions, including climate, audio, and OBC. Often operated via buttons and a rotary dial. Driver Assistance Cruise Control: Standard 'Tempomat' cruise control system. Parking Aid: No factory rear parking...
Optional ASC (Automatic Stability Control) or ASC+T (with Traction Control) on later models/transmissions, but not standard on early 1991 850i.
Passive Features
Airbags:
Driver's airbag standard
Seat Belts:
Pre-tensioned front seat belts
Structure:
Reinforced passenger cell
💡 Technology Features
Infotainment
Audio System:
BMW Hi-Fi system, optional CD player and upgraded sound systems (e.g., Harman Kardon).
User Interface:
Centralized control for many functions, including climate, audio, and OBC. Often operated via buttons and a rotary dial.
Driver Assistance
Cruise Control:
Standard 'Tempomat' cruise control system.
Parking Aid:
No factory rear parking sensors on this model year.
Connectivity
Cellular Telephone:
Optional integrated cellular telephone system.
On Board Computer
Features:
On-Board Computer (OBC) providing data on fuel economy, range, speed, and various system checks.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 - 10,000 miles (12,000 - 16,000 km) or annually, depending on usage and oil quality. BMW Condition Based Service (CBS) system on later models, but manual is pre-CBS.
Transmission Fluid Change:
Recommended every 50,000 - 60,000 miles (80,000 - 100,000 km), though often considered a 'lifetime' fluid by manufacturers of the era.
Fluid Specifications
Engine Oil Type:
BMW High Performance Synthetic 5W-30 or 5W-40 (e.g., Castrol TWS Motul 5W-40)
Engine Oil Capacity:
Approx. 7.0 Liters (7.4 US Quarts) with filter change
Coolant Type:
BMW Blue Antifreeze/Coolant (G48 ethylene glycol based) mixed 50/50 with distilled water
Brake Fluid Type:
DOT 4
Known Issues
Electrical Gremlins:
Common issues include ABS/ASC warning lights, erratic gauge readings, and non-functional accessories due to failing wiring harnesses, modules, or grounds.
V12 Specific:
Throttle position sensors, idle control valves, and dual DME failures can occur. Spark plug replacement (12 plugs) can be labor-intensive.
HVAC Climate Control:
Climate control module failures, blower motor resistor issues, and vacuum leaks affecting blend doors.
Preventive Maintenance Tips
Wiring Harnesses:
Regular inspection of wiring harnesses, especially in engine bay and near heat sources, for degradation.
Grounds:
Ensure all ground points are clean and tight to prevent electrical faults.
Battery Health:
Maintain a robust battery and ensure clean terminals, as voltage drops can cause system malfunctions.
📚 Vehicle History
Brand Heritage
Bmw Heritage:
BMW's legacy of engineering excellence, performance, and luxury motor vehicles.
Model Evolution
E31 Introduction:
Introduced in 1989 as a successor to the E24 6 Series, aiming to compete with established luxury GTs.
E31 Distinctiveness:
First BMW coupe to feature a V12 engine, pop-up headlights, and a multi-link front suspension.
E31 Engines:
Initially launched with the 5.0L M70 V12. Later models (1993 onwards) received the 5.6L S70 V12 (850CSi) and the V8 M60/M62 (840Ci).
Production
Production Years:
1989–1999
Production Locations:
Dingolfing, Germany
Total Units Produced:
Approximately 30,621 units across all variants.
🏆 Awards & Recognition
Recognitions
Automotive Press:
Consistently praised by automotive press for its styling, V12 engine, and luxurious GT capabilities. Often featured in 'best GT' lists of its era.
Collectible Status:
Considered a modern classic and a desirable collectible due to its unique V12 engine and timeless design.
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