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1991 Chrysler/Plymouth Laser Eagle Talon Workshop Repair Service Manual Best Download PDF
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Basic Information Identification Make: Chrysler/Plymouth/Eagle Model: Laser/Talon Year: 1991 Codes Platform: Mitsubishi Galant VR-4 based (Chrysler Diamond-Star Motors platform) Introduction Market Position Positioning: Performance-oriented sporty coupes, often referred to as...
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| Basic Information | |
| Identification | |
| Make: | Chrysler/Plymouth/Eagle |
| Model: | Laser/Talon |
| Year: | 1991 |
| Codes | |
| Platform: | Mitsubishi Galant VR-4 based (Chrysler Diamond-Star Motors platform) |
| Introduction | |
| Market Position | |
| Positioning: | Performance-oriented sporty coupes, often referred to as 'pocket rockets' of their era. |
| Competitive Analysis | |
| Competitors: | Honda Prelude, Toyota Celica, Mazda MX-6, Nissan 240SX. |
| Key Features | |
| Shared Platform: | Developed in collaboration with Mitsubishi, sharing the platform with the Mitsubishi Eclipse and Eagle Summit, and closely related to the Mitsubishi Galant VR-4. |
| Performance Options: | Offered with potent turbocharged engines (especially in the Talon TSI and Laser RS Turbo variants) and available All-Wheel Drive (AWD) systems. |
| Manual Details | |
| Coverage Areas | |
| Covered Vehicles: | 1991 Chrysler Laser, Plymouth Laser, Eagle Talon |
| Page Count | |
| Estimated Page Count: | Over 1000 pages (typical for comprehensive workshop manuals of this era) |
| Manual Type | |
| Type: | Workshop Repair Service Manual |
| Language | |
| Language: | English |
| Format | |
| Format: | PDF (Digital Download) |
| Manual Coverage | |
| Systems Covered | |
| Engine Mechanical: | Engine disassembly, inspection, repair, rebuild for all gasoline engines |
| Engine Lubrication: | Oil pump, oil pan, oil filter, oil cooler system diagnosis and repair |
| Engine Cooling: | Radiator, water pump, thermostat, cooling fan, hoses, coolant specifications and repair |
| Engine Control: | ECU diagnosis, sensors (MAP, TPS, O2, etc.), actuators, emission controls |
| Fuel System: | Fuel injection system, fuel pump, injectors, fuel pressure regulator, fuel tank, lines |
| Exhaust System: | Exhaust manifolds, catalytic converter, mufflers, pipes, oxygen sensors |
| Clutch: | Clutch operation, disc, pressure plate, release bearing, hydraulic system repair |
| Manual Transaxle: | Gearbox disassembly, repair, component specifications, fluid requirements |
| Automatic Transaxle: | Transmission diagnosis, fluid service, internal component repair, torque converter |
| Front Axle: | CV joints, drive shafts, differential, bearings |
| Rear Axle: | Axle housing, differential, drive axles, bearings |
| Front Suspension: | Struts, control arms, ball joints, bushings, wheel bearings, alignment specifications |
| Rear Suspension: | Multi-link suspension components, bushings, alignment specifications |
| Road Wheels Tyres: | Tire pressure, rotation, wear analysis, wheel specifications, lug nut torque |
| Brake System: | Brake pads, rotors, calipers, hydraulic lines, master cylinder, ABS system (if equipped) |
| Parking Brake: | Parking brake mechanism, cables, adjustment procedures |
| Brake Control: | Brake booster, proportioning valves, ABS module and sensor diagnostics |
| Power Steering: | Power steering pump, rack and pinion, hydraulic lines, fluid specifications |
| Steering System: | Steering column, tie rods, steering linkage, alignment specifications |
| Seat Belts: | Seat belt inspection, replacement, pretensioner system (if applicable) |
| Srs: | Supplemental Restraint System (Airbag) diagnosis, module, sensors, and component replacement |
| Body Lock Security: | Door latches, locks, key cylinders, central locking system, alarm system |
| Glasses Mirrors: | Windshield, side windows, rear glass, mirror replacement, power window systems |
| Roof: | Sunroof operation, seals, water leak diagnosis |
| Exterior Interior: | Bumpers, fenders, doors, hood, trunk, interior trim panels, upholstery, headliner |
| Instrumental Panel: | Instrument cluster, gauges, warning lights, dashboard removal and repair |
| Seat: | Seat removal, adjustment mechanisms, seat belt anchors |
| Air Conditioner: | Refrigerant system, compressor, condenser, evaporator, heater core, controls, diagnostic procedures |
| Wiring Diagrams: | Comprehensive electrical schematics for all vehicle systems |
| Starting Charging: | Starter motor, alternator, battery, ignition system diagnosis |
| Lighting System: | Headlights, taillights, interior lights, turn signals, fog lights, bulb replacement |
| Driver Information: | On-board computer, trip computer, warning indicators |
| Wiper Washer Horn: | Wiper motor, linkage, washer pump, fluid reservoir, horn system |
| Body Control: | Body control module (BCM) functions, power door locks, windows, mirrors, security system logic |
| Lan System: | Local Area Network (LAN) or multiplex communication systems (if applicable) |
| Audio Visual: | Radio, CD player, speaker system, antenna, diagnostic and repair |
| Auto Cruise Control: | Cruise control system diagnosis, components, and adjustment |
| Power Supply Ground: | Battery, main fuse box, ground distribution points, circuit protection |
| Procedures Included | |
| Maintenance Procedures: | Oil changes, filter replacements, fluid checks and changes, tune-ups, belt replacements |
| Repair Procedures: | Component-specific repair, overhaul, and replacement for all major systems |
| Rebuild Procedures: | Complete engine and transmission rebuild procedures |
| Restoration Guidance: | Detailed information beneficial for restoring the vehicle to original condition |
| Diagnostic Troubleshooting: | Systematic troubleshooting guides, symptom-based diagnostics, fault code interpretation (OBDI) |
| Technical Depth | |
| Depth: | Comprehensive (A-Z coverage, from basic maintenance to full engine/transmission rebuilds) |
| Manual Specifications | |
| File Format | |
| File Format: | |
| Print Quality | |
| Quality: | High Quality (implies clear text, readable diagrams, and high-resolution images/illustrations) |
| Binding Type | |
| Binding Type: | N/A (Digital Download) |
| Paper Type | |
| Paper Type: | N/A (Digital Download) |
| Engine Specifications | |
| Primary Engine | |
| Engine Options: | Various 4-cylinder engines including 1.8L, 2.0L naturally aspirated, and 2.0L turbocharged (4G63T). |
| Performance | |
| Turbo Hp Torque: | Turbocharged models (e.g., 2.0L Turbo) typically produced around 195-205 horsepower and 203-208 lb-ft of torque, depending on specific trim and market. |
| Fuel System | |
| Injection Type: | Electronic Fuel Injection (EFI) for all variants. |
| Transmission | |
| Standard | |
| Manual Transmission: | 5-speed manual transaxle was standard on most performance variants. |
| Optional | |
| Automatic Transmission: | 4-speed automatic transaxle was an option on most models. |
| Features | |
| AWD Availability: | All-Wheel Drive (AWD) was a significant feature, particularly on the Eagle Talon TSI and Plymouth Laser RS Turbo models, often paired with the 4G63T engine. |
| Dimensions | |
| Exterior | |
| Wheelbase: | Approximately 98.7 inches (2507 mm). |
| Length: | Approximately 172.4 inches (4379 mm). |
| Width: | Approximately 68.1 inches (1730 mm). |
| Height: | Approximately 50.4 inches (1280 mm). |
| Weights | |
| Curb Weight: | Ranged from approximately 2,700 lbs to 3,200 lbs depending on engine and drivetrain. |
| Safety Features | |
| Ratings | |
| NHTSA Crash Test: | NHTSA ratings for this era varied, but these vehicles were generally considered to have average safety for their class. Specific ratings for 1991 may require consulting historical NHTSA data. |
| Active Features | |
| ABS Availability: | Anti-lock Braking System (ABS) was available on higher trim levels and AWD models. |
| Passive Features | |
| Airbags: | Driver-side airbag was standard or optional depending on trim level and market for 1991. |
| Technology Features | |
| Infotainment | |
| Audio System: | Factory AM/FM cassette stereo with optional CD player and upgraded speaker systems. |
| Driver Assistance | |
| Cruise Control: | Available on most models, providing comfort for highway driving. |
| Connectivity | |
| Diagnostics: | OBDI diagnostic system for engine management, requiring specific connectors and scan tools of the era. |
| Maintenance | |
| Service Intervals | |
| Oil Change Interval: | Typically every 3,000-5,000 miles or 3-6 months, depending on driving conditions and oil used. |
| Timing Belt Replacement: | Crucial for interference engines (like the 4G63T), usually recommended every 60,000-90,000 miles. |
| Fluid Specifications | |
| Engine Oil Type: | API SG/SH, SAE 5W-30 or 10W-30 (refer to manual for exact specification based on climate). |
| Transmission Fluid: | Manual: GL-4, SAE 75W-90. Automatic: ATF SP-III or equivalent (refer to manual). |
| Coolant Type: | Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water. |
| Known Issues | |
| Turbo Lag: | Common characteristic of turbo engines of this era, manageable with proper maintenance. |
| Suspension Wear: | Bushings and ball joints can wear out over time, affecting handling and ride quality. |
| Corrosion: | Rust can be an issue, particularly in wheel wells, rocker panels, and around windows. |
| Oil Leaks: | Valve cover gaskets and oil pan seals can degrade and leak. |
| Vehicle History | |
| Brand Heritage | |
| Dsm Collaboration: | These vehicles were produced by Diamond-Star Motors (DSM), a joint venture between Chrysler and Mitsubishi Motors. |
| Model Evolution | |
| First Generation: | This generation (DSM platform) debuted in 1989 and represented a shift in Chrysler's sporty coupe offerings, leveraging Mitsubishi's engineering expertise. |
| Production | |
| Manufacturing Location: | Normal, Illinois, USA (Diamond-Star Motors plant). |
| Awards & Recognition | |
| Recognitions | |
| Performance Acclaim: | The turbocharged AWD models, particularly the Eagle Talon TSI, were highly acclaimed for their performance and value, often appearing on 'best of' lists for affordable performance cars. |