1991 Mitsubushi SPACE RUNNER/SPACE WAGON Service & Repair Manual-PDF
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🏷️ Basic Information Identification Make: Mitsubishi Model: Space Runner / Space Wagon Model Year: 1991 👋 Introduction Market Position Target Audience: Do-it-yourselfers and experienced mechanics Value Proposition: Inexpensive way to keep the vehicle working properly, saving money on repairs. Competitive Analysis Advantage: Official factory data ensures accuracy and completeness, unlike aftermarket manuals. Key Features Illustrations: Hundreds of detailed illustrations, diagrams, exploded diagrams, and photos Content Detail: Detailed specifications on every model covered, step-by-step instructions based on complete disassembly. Organization: Bookmarked and searchable for easy navigation and information retrieval. Completeness Assurance: 100% complete and intact, no missing or corrupt pages/sections. 📋 Manual Details Coverage Areas Primary Coverage: Complete Service and Repair Engine Coverage: All engines Model Coverage: All models and trims Page Count Estimated Page Count: Refer to specific document (typical for this era range from 800-1500 pages) Manual Type Type: Official Service and Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Overhaul and rebuilding, timing belt replacement, engine performance, firing orders, complete torque specifications Engine Fuel System: Fuel injection, fuel pump, fuel lines, fuel tank service Engine Cooling System: Radiator, water pump, thermostat, coolant capacities Engine Lubrication System: Oil pump, oil pan, oil filter replacement, oil capacities Electrical System: Wiring diagrams, battery, alternator, starter motor, lighting system, ignition system Transmission: Removal and installation, in-car servicing, transmission fluid specifications Braking System: Brake servicing procedures, ABS (if applicable), caliper, rotor, brake pad replacement, brake fluid specifications, complete torque specifications Suspension System: Front end and alignment procedures and specifications, shock absorbers, springs, control arms, bushings Steering System: Power steering pump, steering rack, tie rods, steering column Body And Chassis: Sunroof service, door mechanisms, glass replacement, body panel repair Heating Ventilation And Air Conditioning: Air conditioning service and capacities, refrigerant types, system diagnostics Procedures Included Maintenance: Factory maintenance schedules and charts, routine checks, fluid changes, filter replacements Diagnostics: Trouble codes, computer diagnostic trouble tree charts, troubleshooting and diagnostics, driving concerns Repair: Repair procedures for all systems, step-by-step instructions, detailed illustrations, exploded diagrams Rebuild: Engine overhaul and rebuilding, transmission rebuild procedures Installation: Transmission removal and installation, component installation procedures Technical Depth Depth: Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds, advanced diagnostics, and detailed specifications. 📊 Manual Specifications File Format Compatibility: All versions of Windows & Mac Requirements: Adobe PDF Reader & WinZip Print Quality Printability: Fully printable Searchability: Searchable text Zoom Capability: Zoom in/out Binding Type Binding: Digital (PDF) Paper Type Paper Format: Printable pages for workshop use Delivery Delivery Method: Instant download ⚙️ Engine Specifications Primary Engine Engine Type: Likely 4-cylinder gasoline engines (specifics depend on market and trim, but common options include 1.8L and 2.0L SOHC/DOHC variants). Performance Horsepower Range: Typically in the 90-130 HP range, depending on engine displacement and tuning. Torque Range: Corresponding torque figures to support horsepower ratings. Fuel System Fuel Delivery: Electronic Fuel Injection (EFI). Engine Maintenance Timing Belt Replacement Interval: Typically 60,000 miles or 5 years, but refer to manual for precise interval and procedure. Spark Plug Specification: Specific spark plug type and gap provided in manual. Engine Oil Capacity: Capacity will vary by engine, manual will provide exact figures and recommended oil viscosity (e.g., 10W-30). 🔧 Transmission Standard Transmission Type: Likely a 5-speed manual transmission or a 4-speed automatic transmission, depending on the specific model variant and market. Optional Transmission Options: Availability of automatic transmission as an option over manual. Features Transmission Fluid Type: Specific ATF (Automatic Transmission Fluid) or manual transmission fluid type and capacity provided in manual. 📐 Dimensions Exterior Body Style: Compact MPV (Multi-Purpose Vehicle) or minivan. Wheelbase: Specific wheelbase figures for the 1991 model year will be detailed in the manual. Track Width: Front and rear track width specifications will be included. Weights Curb Weight: Curb weight will vary by model and options, detailed in the manual. Gross Vehicle Weight Rating: GVWR will be specified. 🛡️ Safety Features Ratings Crash Test Information: While official crash test ratings from organizations like NHTSA or IIHS for this specific 1991 model may be limited, the manual would provide information on vehicle safety construction and features as per factory standards of the era. Active Features Braking Assist: Details on brake system operation, potential ABS if equipped. Passive Features Airbags: Information on airbag systems if equipped (driver-side airbag was becoming common in this era). Seat Belts: Detailed information on seat belt operation and maintenance. 💡 Technology Features Infotainment Audio System: Factory-equipped AM/FM radio with cassette player, with potential for dealer-installed CD players. Manual will detail speaker locations and wiring. Driver Assistance ABS: Availability of Anti-lock Braking System (ABS) as an option would be detailed, including its components and service procedures. Connectivity Diagnostic Port: Information on the diagnostic port and the type of diagnostic codes available (e.g., OBD-I). 🔧 Maintenance Service Intervals Oil Change Interval: Typically...
Trouble codes, computer diagnostic trouble tree charts, troubleshooting and diagnostics, driving concerns
Repair:
Repair procedures for all systems, step-by-step instructions, detailed illustrations, exploded diagrams
Rebuild:
Engine overhaul and rebuilding, transmission rebuild procedures
Installation:
Transmission removal and installation, component installation procedures
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds, advanced diagnostics, and detailed specifications.
📊 Manual Specifications
File Format
Compatibility:
All versions of Windows & Mac
Requirements:
Adobe PDF Reader & WinZip
Print Quality
Printability:
Fully printable
Searchability:
Searchable text
Zoom Capability:
Zoom in/out
Binding Type
Binding:
Digital (PDF)
Paper Type
Paper Format:
Printable pages for workshop use
Delivery
Delivery Method:
Instant download
⚙️ Engine Specifications
Primary Engine
Engine Type:
Likely 4-cylinder gasoline engines (specifics depend on market and trim, but common options include 1.8L and 2.0L SOHC/DOHC variants).
Performance
Horsepower Range:
Typically in the 90-130 HP range, depending on engine displacement and tuning.
Torque Range:
Corresponding torque figures to support horsepower ratings.
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI).
Engine Maintenance
Timing Belt Replacement Interval:
Typically 60,000 miles or 5 years, but refer to manual for precise interval and procedure.
Spark Plug Specification:
Specific spark plug type and gap provided in manual.
Engine Oil Capacity:
Capacity will vary by engine, manual will provide exact figures and recommended oil viscosity (e.g., 10W-30).
🔧 Transmission
Standard
Transmission Type:
Likely a 5-speed manual transmission or a 4-speed automatic transmission, depending on the specific model variant and market.
Optional
Transmission Options:
Availability of automatic transmission as an option over manual.
Features
Transmission Fluid Type:
Specific ATF (Automatic Transmission Fluid) or manual transmission fluid type and capacity provided in manual.
📐 Dimensions
Exterior
Body Style:
Compact MPV (Multi-Purpose Vehicle) or minivan.
Wheelbase:
Specific wheelbase figures for the 1991 model year will be detailed in the manual.
Track Width:
Front and rear track width specifications will be included.
Weights
Curb Weight:
Curb weight will vary by model and options, detailed in the manual.
Gross Vehicle Weight Rating:
GVWR will be specified.
🛡️ Safety Features
Ratings
Crash Test Information:
While official crash test ratings from organizations like NHTSA or IIHS for this specific 1991 model may be limited, the manual would provide information on vehicle safety construction and features as per factory standards of the era.
Active Features
Braking Assist:
Details on brake system operation, potential ABS if equipped.
Passive Features
Airbags:
Information on airbag systems if equipped (driver-side airbag was becoming common in this era).
Seat Belts:
Detailed information on seat belt operation and maintenance.
💡 Technology Features
Infotainment
Audio System:
Factory-equipped AM/FM radio with cassette player, with potential for dealer-installed CD players. Manual will detail speaker locations and wiring.
Driver Assistance
ABS:
Availability of Anti-lock Braking System (ABS) as an option would be detailed, including its components and service procedures.
Connectivity
Diagnostic Port:
Information on the diagnostic port and the type of diagnostic codes available (e.g., OBD-I).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 3,000-5,000 miles or 6 months, but manual will provide factory recommendation based on driving conditions.
Air Filter Replacement Interval:
Refer to manual, typically around 15,000-30,000 miles.
Coolant Flush Interval:
Refer to manual, generally every 30,000-50,000 miles or 2-3 years.
Fluid Specifications
Engine Oil Viscosity:
Likely 10W-30 or 10W-40, manual will specify the exact grade and API service classification.
Brake Fluid Type:
DOT 3 is a common specification for vehicles of this era.
Power Steering Fluid Type:
Specific power steering fluid type will be detailed in the manual.
Known Issues
Common Wear Items:
Potential wear items include suspension components (ball joints, tie rod ends), exhaust systems, and starter motors. Timing belt failure can be catastrophic if not replaced proactively.
Electrical Gremlins:
As with many vehicles of this age, intermittent electrical issues can arise due to aging wiring or components, which the wiring diagrams in this manual are crucial for diagnosing.
📚 Vehicle History
Brand Heritage
Manufacturer:
Mitsubishi Motors Corporation, a Japanese automotive manufacturer with a history of diverse vehicle production.
Model Evolution
Introduction:
The Space Runner/Space Wagon nameplate was part of Mitsubishi's strategy to offer practical, family-oriented vehicles. This generation represented a significant evolution in MPV design.
Production
Production Period:
The first generation of the Mitsubishi Space Wagon (known as the Mitsubishi Chariot in some markets) began production in 1983. The 1991 model year falls within the second generation, which ran from 1991 to 1997.
Manufacturing Location:
Primarily manufactured in Japan.
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
While specific awards for the 1991 Space Runner/Space Wagon might not be widely documented, the vehicle was part of a growing segment of practical family vehicles that competed with established minivans and station wagons, highlighting its market relevance at the time.
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