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Manual Coverage
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Systems Covered
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Powertrain:
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Engine mechanical, lubrication, cooling, fuel, exhaust, ignition, emissions control, engine electrical systems.
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Transmission:
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Manual transmission (MT) and automatic transmission (AT) overhaul and repair, clutch system, driveline (axles, driveshafts).
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Chassis:
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Suspension (front and rear), steering system, brakes (hydraulic, parking), wheels, tires, wheel alignment.
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Electrical:
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Body electrical, lighting, instruments, gauges, power windows, power locks, wipers, horn, battery, charging system, starting system, basic wiring diagrams.
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Body:
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Body panels, doors, glass, interior trim, seats, HVAC (heating, ventilation, air conditioning) system, body hardware.
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Procedures Included
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Maintenance:
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Scheduled maintenance, fluid changes, filter replacements, inspections, lubrication.
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Diagnostics:
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Troubleshooting guides, symptom-based diagnostics, diagnostic trouble codes (DTCs) where applicable (OBD-I era).
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Repair:
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Step-by-step repair procedures for all major mechanical and electrical components.
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Overhaul:
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Detailed instructions for engine and transmission rebuilds.
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Adjustment:
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Valve adjustment, clutch adjustment, parking brake adjustment.
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Technical Depth
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Depth:
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Comprehensive, suitable for professional technicians and experienced DIY enthusiasts.
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Diagnostic Tools:
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References common diagnostic procedures and tools for the era.
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Specifications Detail:
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Includes detailed torque specifications, clearances, tolerances, and electrical resistance values.
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Engine Specifications
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Primary Engine
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Engine Code Common:
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A5D
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Configuration:
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Inline 4-cylinder
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Displacement:
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1.5 L (1498 cc) and 1.6 L (1598 cc)
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Valvetrain:
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SOHC (Single Overhead Camshaft), 16 valves
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Performance
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Horsepower 1.5L:
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Approx. 88-90 hp @ 5500 rpm
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Torque 1.5L:
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Approx. 90-92 lb-ft @ 3000-3500 rpm
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Horsepower 1.6L:
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Approx. 105-112 hp @ 6000 rpm
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Torque 1.6L:
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Approx. 105-110 lb-ft @ 4000 rpm
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Fuel System
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Induction:
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Multi-point Fuel Injection (MPI)
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Fuel Type:
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Unleaded Gasoline
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Octane Rating Recommendation:
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87 AKI (Anti-Knock Index) or higher
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Emissions
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Emission Controls:
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Catalytic converter, oxygen sensors, EGR (Exhaust Gas Recirculation).
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Dimensions
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Exterior
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Length:
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Approx. 4320 mm (170.1 inches)
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Width:
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Approx. 1695 mm (66.7 inches)
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Height:
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Approx. 1380 mm (54.3 inches)
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Wheelbase:
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Approx. 2500 mm (98.4 inches)
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Ground Clearance:
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Approx. 140-150 mm (5.5-5.9 inches)
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Interior
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Seating Capacity:
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5 passengers
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Cargo
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Trunk Volume:
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Approx. 340 Liters (12.0 cu ft) with rear seats up
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Weights
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Curb Weight:
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Approx. 1050-1150 kg (2315-2535 lbs)
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Gross Vehicle Weight Rating Gvwr:
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Varies by specification, typically around 1500 kg (3300 lbs)
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Towing Capacity:
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Not officially specified for general consumer use.
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Safety Features
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Ratings
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NHTSA Front Impact:
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No specific ratings readily available for this model year, but generally considered basic for the era.
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IIHS Ratings:
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No specific ratings readily available for this model year.
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Active Features
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ABS:
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Optional on some higher trims, standard on later models in certain markets.
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Traction Control:
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Not available.
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Passive Features
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Airbags:
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Driver airbag standard on most models, passenger airbag optional or unavailable.
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Seatbelts:
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Front 3-point with pretensioners (on most models), rear 3-point or lap belts.
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Rollover Protection:
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Reinforced A-pillars and roof structure (basic).
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Maintenance
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Service Intervals
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Oil Change Interval:
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Every 5,000 miles or 6 months, whichever comes first.
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Air Filter Replacement Interval:
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Every 15,000 miles or 12 months.
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Spark Plug Replacement Interval:
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Every 30,000 miles (standard copper plugs).
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Timing Belt Replacement Interval:
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Every 60,000 miles or 4 years, whichever comes first (critical component).
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Fluid Specifications
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Engine Oil Type Capacity:
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API SG/SH, SAE 5W-30 or 10W-30. Capacity: Approx. 4.0 liters (4.2 US quarts) with filter.
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Coolant Type:
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Ethylene glycol-based antifreeze (50/50 mix with distilled water). Refer to manual for specific Kia coolant type.
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Brake Fluid Type:
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DOT 3 or DOT 4.
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Power Steering Fluid Type:
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Dexron-II or equivalent.
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Known Issues
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Common Problems:
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Timing belt failure (if not replaced per schedule), distributor issues, minor electrical gremlins, suspension wear, catalytic converter issues.
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Rust Prone Areas:
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Wheel wells, rocker panels, door bottoms, rear quarter panels.
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Engine Wear:
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Can experience oil consumption with high mileage.
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Vehicle History
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Brand Heritage
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Kia Introduction:
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Kia Corporation, founded in 1944, initially produced motorcycles, then trucks before entering the passenger car market in the late 1980s.
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Model Evolution
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Sephia Debut:
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The Sephia was Kia's first globally marketed passenger car, launched in 1992 as a replacement for the aging Kia Concord/Capital. The 'Timor' name was used in some export markets, particularly Southeast Asia.
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Generation 1 Facelift:
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The Sephia underwent a significant facelift for the 1995 model year, featuring revised styling, updated interior, and improved engines, often referred to as the 'Sephia II' or 'Spectra' in some markets for subsequent generations.
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Production
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Manufacturing Location:
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South Korea (Kia manufacturing plants)
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Production Years Global:
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1992-1997 (First Generation)
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