1992 Renault Super5 Service and Repair Manual

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🏷️ Basic Information Identification Make: Renault Model: Super5 Year: 1992 Codes Chassis Code Family: R40 Generation Code: Phase 3 👋 Introduction Market Market Position: The Renault Super5 (or Super 5) was a popular supermini that competed in the European B-segment, known for its practicality, distinctive styling, and economical operation. Competition Competitive Analysis: Competed against strong rivals like the Ford Fiesta, Volkswagen Polo, Peugeot 205, Fiat Uno, and Opel Corsa. Features Key Features: Compact dimensions, front-wheel drive, a range of small-displacement engines, and a generally reliable platform. The 1992 model represents the final phase of production for the Super5, benefiting from refinements and updates throughout its lifecycle. Purpose Manual Purpose: To provide comprehensive, vehicle-specific repair and maintenance information for dealership technicians and advanced DIY enthusiasts. 📋 Manual Details Coverage Coverage Areas: All models, all repairs A-Z Pages Page Count: Comprehensive (Specific page count not provided, but implied extensive) Type Manual Type: Service and Repair Manual Language Language: English (Assumed based on product description, typically English for international markets or translations) Format Format: Likely printed manual, common for dealership technician use 📖 Manual Coverage Systems Systems Covered: Engine mechanical, fuel system, ignition system, cooling system, exhaust system, clutch, manual transmission, automatic transmission (if applicable to specific models), driveshafts, suspension (front & rear), steering, brakes (front & rear), electrical system (lighting, ignition, starting, charging, accessories, diagnostic connectors), body interior, body exterior, heating, ventilation, air conditioning (HVAC) Procedures Procedures Included: Routine maintenance, scheduled servicing, inspections, diagnostics, troubleshooting, component removal and installation, adjustments, repair procedures, overhaul procedures, specifications, torque values, wiring diagrams, fluid capacities, component testing, clutch adjustment, brake bleeding, engine timing adjustment, carburetor adjustment/overhaul (for applicable models), fuel injection system diagnostics, electrical troubleshooting charts Depth Technical Depth: Vehicle specific, designed for dealership technicians; covers detailed diagnostic procedures, component-level repairs, and complete rebuilds. Diagnostics Diagnostic Procedures: Includes step-by-step diagnostic procedures for common drivability issues, electrical faults, and mechanical problems. Covers troubleshooting charts and symptom-to-cause analysis. Wiring Wiring Diagrams Coverage: Detailed electrical wiring diagrams for all major systems, including lighting, ignition, starting, charging, instruments, and accessories. Often color-coded for clarity. Engine Overhaul Engine Rebuild Procedures: Comprehensive instructions for engine disassembly, inspection, measurement of critical components (e.g., cylinder bore, piston rings, crankshaft journals), and reassembly, including torque specifications and clearances. Transmission Repair Transmission Rebuild Procedures: Detailed steps for removing, disassembling, inspecting, and rebuilding both manual and automatic transmissions, including clutch pack replacement, gear train inspection, and seal replacement. Brakes System Brake System Coverage: Covers diagnosis and repair of front disc brakes and rear drum brakes, including caliper and wheel cylinder overhauls, brake pad/shoe replacement, brake line and hose inspection and replacement, and brake bleeding procedures. Suspension Steering Suspension Steering Coverage: Details on MacPherson strut front suspension and rear torsion beam suspension, including component replacement (shocks, springs, control arms, ball joints), wheel alignment specifications, and steering rack diagnosis and repair. Body And Trim Bodywork Procedures: Includes procedures for interior trim removal and installation, exterior trim, body panel alignment, door and latch adjustments, and basic body repair guidance. Torque Specs Torque Specifications: Extensive list of torque specifications for all critical fasteners throughout the vehicle, ensuring proper assembly and preventing component damage. Fluid Capacities Fluid Capacities And Types: Precise capacities for engine oil, coolant, transmission fluid, brake fluid, and washer fluid, along with their recommended types and specifications. Identification Codes Vin And Engine Codes: Guidance on identifying the specific vehicle via VIN and understanding engine codes to ensure correct parts and procedures are applied. Electrical Components Electrical Component Testing: Instructions for testing common electrical components such as alternators, starter motors, ignition coils, fuel injectors, sensors, and various switches and relays using multimeters and specialized diagnostic tools. Fuel Injection Fuel Injection System Diagnostics: Specific diagnostic procedures for fuel-injected models, covering fuel pressure testing, injector pulse width analysis, and troubleshooting of common sensor inputs (e.g., MAP, TPS, O2). Emissions Control Emissions System Maintenance: Details on the vehicle's emissions control system components (e.g., EGR valve, catalytic converter) and any associated maintenance or diagnostic procedures. Heating Cooling HVAC System Repair: Covers diagnosis and repair of the heating and ventilation system, and air conditioning (if equipped), including refrigerant handling precautions, component replacement, and leak detection. Wheels Tires Wheel And Tire Specifications: Information on recommended tire sizes and pressures, wheel bolt patterns (typically 4x100), and wheel bearing maintenance. Troubleshooting Guides Troubleshooting Charts: Extensive troubleshooting guides organized by symptom, providing a logical approach to diagnosing and resolving various mechanical and electrical issues. Maintenance Schedule Preventive Maintenance Schedule: Detailed preventive maintenance schedule outlining recommended service intervals for all key components and fluids, ensuring longevity and optimal performance. Chassis Chassis Component Repair: Covers chassis lubrication, subframe mounting, and general chassis integrity checks. Body Electrical Body Electrical Systems: Details on interior and exterior lighting, power windows (if equipped), central locking (if equipped), wipers, horn, and dashboard instruments. Engine Performance Engine...

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Sku: 507779

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Description

🏷️ Basic Information

Identification

Make:

Renault

Model:

Super5

Year:

Codes

Chassis Code Family:

Generation Code:

Phase 3

👋 Introduction

Market

Market Position:

The Renault Super5 (or Super 5) was a popular supermini that competed in the European B-segment, known for its practicality, distinctive styling, and economical operation.

Competition

Competitive Analysis:

Competed against strong rivals like the Ford Fiesta, Volkswagen Polo, Peugeot 205, Fiat Uno, and Opel Corsa.

Features

Key Features:

Compact dimensions, front-wheel drive, a range of small-displacement engines, and a generally reliable platform. The 1992 model represents the final phase of production for the Super5, benefiting from refinements and updates throughout its lifecycle.

Purpose

Manual Purpose:

To provide comprehensive, vehicle-specific repair and maintenance information for dealership technicians and advanced DIY enthusiasts.

📋 Manual Details

Coverage

Coverage Areas:

All models, all repairs A-Z

Pages

Page Count:

Comprehensive (Specific page count not provided, but implied extensive)

Manual Type:

Service and Repair Manual

Language

Language:

English (Assumed based on product description, typically English for international markets or translations)

Format

Format:

Likely printed manual, common for dealership technician use

📖 Manual Coverage

Systems

Systems Covered:

Engine mechanical, fuel system, ignition system, cooling system, exhaust system, clutch, manual transmission, automatic transmission (if applicable to specific models), driveshafts, suspension (front & rear), steering, brakes (front & rear), electrical system (lighting, ignition, starting, charging, accessories, diagnostic connectors), body interior, body exterior, heating, ventilation, air conditioning (HVAC)

Procedures

Procedures Included:

Routine maintenance, scheduled servicing, inspections, diagnostics, troubleshooting, component removal and installation, adjustments, repair procedures, overhaul procedures, specifications, torque values, wiring diagrams, fluid capacities, component testing, clutch adjustment, brake bleeding, engine timing adjustment, carburetor adjustment/overhaul (for applicable models), fuel injection system diagnostics, electrical troubleshooting charts

Depth

Technical Depth:

Vehicle specific, designed for dealership technicians; covers detailed diagnostic procedures, component-level repairs, and complete rebuilds.

Diagnostics

Diagnostic Procedures:

Includes step-by-step diagnostic procedures for common drivability issues, electrical faults, and mechanical problems. Covers troubleshooting charts and symptom-to-cause analysis.

Wiring

Wiring Diagrams Coverage:

Detailed electrical wiring diagrams for all major systems, including lighting, ignition, starting, charging, instruments, and accessories. Often color-coded for clarity.

Engine Overhaul

Engine Rebuild Procedures:

Comprehensive instructions for engine disassembly, inspection, measurement of critical components (e.g., cylinder bore, piston rings, crankshaft journals), and reassembly, including torque specifications and clearances.

Transmission Repair

Transmission Rebuild Procedures:

Detailed steps for removing, disassembling, inspecting, and rebuilding both manual and automatic transmissions, including clutch pack replacement, gear train inspection, and seal replacement.

Brakes System

Brake System Coverage:

Covers diagnosis and repair of front disc brakes and rear drum brakes, including caliper and wheel cylinder overhauls, brake pad/shoe replacement, brake line and hose inspection and replacement, and brake bleeding procedures.

Suspension Steering

Suspension Steering Coverage:

Details on MacPherson strut front suspension and rear torsion beam suspension, including component replacement (shocks, springs, control arms, ball joints), wheel alignment specifications, and steering rack diagnosis and repair.

Body And Trim

Bodywork Procedures:

Includes procedures for interior trim removal and installation, exterior trim, body panel alignment, door and latch adjustments, and basic body repair guidance.

Torque Specs

Torque Specifications:

Extensive list of torque specifications for all critical fasteners throughout the vehicle, ensuring proper assembly and preventing component damage.

Fluid Capacities

Fluid Capacities And Types:

Precise capacities for engine oil, coolant, transmission fluid, brake fluid, and washer fluid, along with their recommended types and specifications.

Identification Codes

Vin And Engine Codes:

Guidance on identifying the specific vehicle via VIN and understanding engine codes to ensure correct parts and procedures are applied.

Electrical Components

Electrical Component Testing:

Instructions for testing common electrical components such as alternators, starter motors, ignition coils, fuel injectors, sensors, and various switches and relays using multimeters and specialized diagnostic tools.

Fuel Injection

Fuel Injection System Diagnostics:

Specific diagnostic procedures for fuel-injected models, covering fuel pressure testing, injector pulse width analysis, and troubleshooting of common sensor inputs (e.g., MAP, TPS, O2).

Emissions Control

Emissions System Maintenance:

Details on the vehicle's emissions control system components (e.g., EGR valve, catalytic converter) and any associated maintenance or diagnostic procedures.

Heating Cooling

HVAC System Repair:

Covers diagnosis and repair of the heating and ventilation system, and air conditioning (if equipped), including refrigerant handling precautions, component replacement, and leak detection.

Wheels Tires

Wheel And Tire Specifications:

Information on recommended tire sizes and pressures, wheel bolt patterns (typically 4x100), and wheel bearing maintenance.

Troubleshooting Guides

Troubleshooting Charts:

Extensive troubleshooting guides organized by symptom, providing a logical approach to diagnosing and resolving various mechanical and electrical issues.

Maintenance Schedule

Preventive Maintenance Schedule:

Detailed preventive maintenance schedule outlining recommended service intervals for all key components and fluids, ensuring longevity and optimal performance.

Chassis

Chassis Component Repair:

Covers chassis lubrication, subframe mounting, and general chassis integrity checks.

Body Electrical

Body Electrical Systems:

Details on interior and exterior lighting, power windows (if equipped), central locking (if equipped), wipers, horn, and dashboard instruments.

Engine Performance

Engine Performance Tuning:

While not primarily a tuning guide, it provides baseline specifications and adjustments for optimal engine performance and efficiency.

Fuel Delivery

Fuel Delivery System Repair:

Covers fuel pump testing, fuel filter replacement, fuel lines, and carburetor or fuel injection system maintenance.

📊 Manual Specifications

File Format:

Not applicable for a presumed printed manual

Print Quality:

High quality, designed for frequent use in a workshop environment; likely includes clear diagrams and text.

Binding

Binding Type:

Likely sturdy, perfect bound or ring-bound for lay-flat usability in a workshop.

Paper

Paper Type:

Durable, coated paper stock to withstand workshop conditions and repeated handling.

⚙️ Engine Specifications

Primary

Primary Engine Variants:

The 1992 Super5 would have typically featured variations of the Renault 'E-Type' inline-four gasoline engines. Common displacements include 1.1L (1108cc), 1.4L (1397cc), and potentially a 1.7L (1721cc) in higher performance variants. Diesel engines (e.g., 1.6D) were also available in some markets.

Performance

Performance Ranges:

Horsepower typically ranged from approximately 40-55 hp for smaller gasoline engines, up to 60-80 hp for larger gasoline variants. Diesel variants would produce lower horsepower but higher torque.

Fuel System

Fuel System Types:

Carbureted (e.g., Solex, Weber) for base models, and single-point or multi-point fuel injection (e.g., Bosch KE-Jetronic, Lucas) for later or higher-spec models. Diesel engines would feature indirect injection.

Engine Codes

Engine Codes:

Common engine codes include: C1C (1.1L), E6J (1.4L), E7F (1.4L injection), E6R (1.7L), F2N (1.7L), F3N (1.7L injection), F8M (1.6L Diesel).

🔧 Transmission

Standard

Standard Transmission:

5-speed manual transmission.

Optional

Optional Transmission:

3-speed or 4-speed automatic transmission was available on certain models.

Features

Transmission Features:

Front-wheel drive transaxle layout.

📐 Dimensions

Exterior

Exterior Dimensions:

Subcompact (B-segment). Exact dimensions vary by body style (3-door/5-door hatchback), but typical length around 3600-3700 mm, width around 1600 mm, height around 1350-1400 mm.

Interior

Interior Space:

Designed for urban commuting; interior space is optimized for its class but is compact.

Cargo

Cargo Capacity:

Limited but functional, with folding rear seats to expand cargo space.

Weights

Curb Weight:

Approx. 750-900 kg, depending on engine and equipment.

🛡️ Safety Features

Ratings

Safety Ratings:

Euro NCAP ratings were not standardized in the early 90s as they are today. The Super5's safety features would be typical of its era, focusing on basic occupant protection.

Active

Active Safety Features:

Front disc brakes, rear drum brakes. Power steering was optional or standard on higher trims.

Passive

Passive Safety Features:

Seat belts (likely three-point in the front, two-point in the rear for base models), reinforced safety cell construction.

💡 Technology Features

Infotainment

Infotainment Systems:

Basic for its era; typically a basic AM/FM radio with cassette player. Speakers were usually two or four.

Driver Assistance

Driver Assistance Features:

Limited to non-existent by modern standards. Features like ABS and airbags were rare or optional on higher trims and not standard across the range.

Connectivity

Connectivity Options:

No modern connectivity features (e.g., Bluetooth, USB).

🔧 Maintenance

Intervals

Service Intervals:

Typical intervals include oil and filter changes every 5,000-10,000 km or 6-12 months. Spark plugs, air filter, and fuel filter replacements at 20,000-40,000 km intervals. Timing belt replacement is critical and usually recommended every 60,000-80,000 km or 4-5 years, depending on engine. Coolant, brake fluid, and transmission fluid changes are also scheduled.

Fluids

Fluid Specifications:

Engine oil: Typically SAE 10W-40 or 15W-40 (API SG or higher). Coolant: Ethylene glycol-based coolant with appropriate anti-corrosion additives (e.g., Renault Type D). Brake fluid: DOT 3 or DOT 4. Transmission oil: GL-4 manual transmission fluid. Power steering fluid (if applicable): ATF Dexron II or equivalent.

Issues

Common Issues:

Carburetor adjustment and wear, ignition coil failure, cooling system leaks (radiator, hoses), electrical connections corrosion, exhaust system corrosion, clutch wear, suspension component wear (ball joints, bushings), rust in common areas (wheel arches, sills, boot floor). For fuel-injected models, fuel pump and injector issues can occur.

📚 Vehicle History

Brand

Brand Heritage:

Renault has a long history of producing popular and innovative small cars, building on the legacy of models like the Renault 4 and Renault 5 (predecessor).

Model

Model Evolution:

The Super5 was launched in 1984 as a significant redesign of the original Renault 5, featuring a more aerodynamic and modern body shell. The 1992 model is part of the 'Phase 3' update, which brought styling tweaks, interior improvements, and updated engines.

Production

Production Years:

1984-1996 (with the final production models often considered the 1996 model year in some markets, though the 1992 manual covers the peak of its availability).

Production Location

Manufacturing Locations:

Primarily manufactured in France, with production also occurring in other Renault assembly plants across Europe.

🏆 Awards & Recognition

Recognitions

Industry Awards:

While the Super5 itself may not have specific prestigious awards attached to it in the same way as a luxury vehicle, it was consistently ranked as a popular and competent small car in its segment by automotive publications across Europe. Its sales success and longevity are testaments to its market appeal.