Peugeot 306 Petrol & Diesel Models Complete Workshop Service Repair Manual 1993 1994 1995
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🏷️ Basic Information Identification Make: Peugeot Model: 306 Body Styles Covered: Hatchback (3-door, 5-door), Saloon (4-door), Estate/Break (5-door), Convertible/Cabriolet (2-door) Generation: First Generation (Mk1) Codes Platform Code: PSA Peugeot Citroën PF2 Platform 👋 Introduction Market Position Vehicle Segment: Compact Family Car / Small Family Car Key Selling Points At Launch: Comfortable ride, spacious interior for its class, refined styling, good handling (especially with GTI/VTS variants). Competitive Analysis Key Competitors: Volkswagen Golf, Ford Escort/Focus, Opel/Vauxhall Astra, Renault Mégane, Fiat Bravo/Brava, Honda Civic. Key Features Manual Usability: Designed for DIY mechanics and professional technicians, featuring clear, concise instructions. Cost Savings: Enables owners to perform repairs and maintenance themselves, significantly reducing labor costs. Accessibility: Instant delivery via email after purchase, allowing immediate access to repair information. 📋 Manual Details Coverage Areas Manual Coverage Scope: Complete service, repair, and maintenance for petrol and diesel models. Page Count Estimated Page Count: Extensive (typically over 1000 pages for a comprehensive workshop manual) Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, block, crankshaft, pistons, connecting rods, timing systems (belt/chain), lubrication, cooling. Engine Management: Fuel injection systems (MPI, common rail for diesel), ignition systems, emissions control, sensors, actuators, ECU diagnostics. Transmission Manual: Clutch system, gearbox internals, gear shifting mechanisms, drive shafts, differential. Transmission Automatic: Automatic transmission operation, maintenance, and basic troubleshooting (if applicable to models covered). Suspension: Front suspension (McPherson struts), rear suspension (independent trailing arm/torsion beam), shock absorbers, springs, anti-roll bars. Steering: Power steering system (hydraulic), steering column, steering rack and pinion. Brakes: Front disc brakes, rear drum/disc brakes, ABS system (if equipped), hydraulic lines, master cylinder, brake booster, parking brake. Electrical System: Battery, charging system (alternator), starter motor, lighting systems (headlights, tail lights, interior), fuses, relays, wiring diagrams. Bodywork And Interior: Body panel removal/installation, doors, windows, seats, dashboard, trim, HVAC system. Fuel System: Fuel tank, fuel pump, fuel lines, fuel filter, fuel injectors. Exhaust System: Exhaust manifold, catalytic converter, mufflers, pipes, hangers. Procedures Included Preventive Maintenance: Oil changes, filter replacements, fluid checks and top-ups, spark plug replacement, belt inspection/replacement. Troubleshooting Diagnostics: Diagnostic trouble codes (DTCs), symptom-based troubleshooting, fault finding for all major systems. Major Repairs: Engine rebuilds, gearbox overhauls, suspension component replacement, brake caliper overhauls. Component Replacement: Alternator, starter motor, water pump, fuel pump, radiator, clutch kit, brake pads/discs. Electrical Diagnostics: Wiring harness repair, component testing, fuse box location and function. Body Repair: Panel alignment, bumper replacement, glass replacement. Routine Servicing: Tune-ups, brake servicing, tire rotation. Technical Depth Depth Of Coverage: Comprehensive, covering basic maintenance to advanced engine and transmission overhauls, including detailed diagnostic procedures. 📊 Manual Specifications File Format File Type: PDF Searchability: Text-searchable (allows for quick finding of specific information) Print Quality Print Quality: High resolution, suitable for printing chapters or the entire manual. Binding Type Binding Type: Not Applicable (Digital Download) Paper Type Paper Type: Not Applicable (Digital Download) Illustrations Illustrations And Diagrams: Includes step-by-step instructions with clear diagrams and pictures. Compatibility Software Requirements: Adobe Acrobat Reader (or compatible PDF viewer), compatible with PC, Mac, tablets, and mobile phones. ⚙️ Engine Specifications Primary Engine Petrol Engine Options: 1.1L (TU1), 1.4L (TU3), 1.6L (TU5), 1.8L (XU7), 2.0L (XU10 J2/RFS - GTI, VTS) Diesel Engine Options: 1.9L Naturally Aspirated Diesel (XUD7), 1.9L Turbocharged Diesel (XUD7TE/XUD9TE) Performance Typical Power Output Petrol 1 4: Approx. 75 PS (74 hp; 55 kW) Typical Power Output Petrol 1 6: Approx. 90 PS (89 hp; 66 kW) Typical Power Output Petrol 2 0 Gti: Approx. 120-135 PS (118-133 hp; 88-99 kW) depending on specific tune Typical Power Output Diesel 1 9 Td: Approx. 90 PS (89 hp; 66 kW) Fuel System Petrol Fuel Delivery: Multi-point Fuel Injection (MPI), some earlier models might have Carburettor for 1.1L. Diesel Fuel Delivery: Indirect injection (IDI) with rotary or inline injection pumps. 🔧 Transmission Standard Standard Transmission Type: 5-speed Manual Transmission Optional Optional Transmission Type: 4-speed Automatic Transmission (available on some models) Features Clutch Type: Hydraulically operated diaphragm spring clutch. 📐 Dimensions Exterior Length: Approx. 4170 mm (Saloon), 4030 mm (Hatchback), 4200 mm (Estate) Width: Approx. 1690 mm Height: Approx. 1390 mm (Hatchback), 1420 mm (Saloon), 1470 mm (Estate) Weights Kerb Weight: Varies by model and engine, typically 1050 kg - 1300 kg 🛡️ Safety Features Ratings Euro Ncap Rating: Not comprehensively tested under modern Euro NCAP standards for this era, but considered good for its time. Active Features Anti Lock Braking System: Optional on lower trims, standard on higher performance models (e.g., GTi, VTS). Passive Features Airbags: Driver airbag standard from 1994/95 onwards, optional passenger airbag on some later models. Seatbelts: Pre-tensioned seatbelts on front seats. 💡 Technology Features Infotainment Audio System: Factory fitted radio/cassette player, often with CD changer capability as an option. Basic speaker systems. Driver Assistance Cruise Control: Available as an option...
Approx. 120-135 PS (118-133 hp; 88-99 kW) depending on specific tune
Typical Power Output Diesel 1 9 Td:
Approx. 90 PS (89 hp; 66 kW)
Fuel System
Petrol Fuel Delivery:
Multi-point Fuel Injection (MPI), some earlier models might have Carburettor for 1.1L.
Diesel Fuel Delivery:
Indirect injection (IDI) with rotary or inline injection pumps.
🔧 Transmission
Standard
Standard Transmission Type:
5-speed Manual Transmission
Optional
Optional Transmission Type:
4-speed Automatic Transmission (available on some models)
Features
Clutch Type:
Hydraulically operated diaphragm spring clutch.
📐 Dimensions
Exterior
Length:
Approx. 4170 mm (Saloon), 4030 mm (Hatchback), 4200 mm (Estate)
Width:
Approx. 1690 mm
Height:
Approx. 1390 mm (Hatchback), 1420 mm (Saloon), 1470 mm (Estate)
Weights
Kerb Weight:
Varies by model and engine, typically 1050 kg - 1300 kg
🛡️ Safety Features
Ratings
Euro Ncap Rating:
Not comprehensively tested under modern Euro NCAP standards for this era, but considered good for its time.
Active Features
Anti Lock Braking System:
Optional on lower trims, standard on higher performance models (e.g., GTi, VTS).
Passive Features
Airbags:
Driver airbag standard from 1994/95 onwards, optional passenger airbag on some later models.
Seatbelts:
Pre-tensioned seatbelts on front seats.
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/cassette player, often with CD changer capability as an option. Basic speaker systems.
Driver Assistance
Cruise Control:
Available as an option on higher trim levels and larger engine variants.
Connectivity
Central Locking:
Standard on most models, often with remote key fob operation as an option.
Comfort Features
Air Conditioning:
Optional on lower trims, standard on higher trims and performance models.
🔧 Maintenance
Service Intervals
Oil Change Interval Petrol:
Typically 10,000-15,000 km or 12 months, whichever comes first (refer to manual for exact specification).
Timing Belt Replacement Petrol:
Critical maintenance item. Varies by engine, often around 80,000-120,000 km or 5-7 years.
Timing Belt Replacement Diesel:
Critical maintenance item. Typically around 80,000-120,000 km or 5-7 years.
Fluid Specifications
Engine Oil Type Petrol:
API SG/SH, ACEA A2/A3, viscosity typically 5W-40, 10W-40, or 10W-50 depending on ambient temperature and engine wear (refer to manual).
Engine Oil Type Diesel:
API CF/CF-4, ACEA B2/B3, viscosity typically 10W-40 or 15W-40 (refer to manual).
Coolant Type:
Ethylene glycol-based antifreeze with corrosion inhibitors, mixed 50/50 with distilled water. (e.g., Peugeot/Citroën specific coolant).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Transmission Oil Type Manual:
API GL-4, SAE 75W-80 or 75W-90 synthetic gear oil (refer to manual for specific gearbox).
Power Steering Fluid:
Hydraulic fluid, often specific to PSA (e.g., LHM or a compatible hydraulic fluid).
Known Issues
Common Diesel Issue:
Glow plug failure, injector pump issues, head gasket failures (especially on higher mileage Turbo Diesels).
Common Petrol Issue:
Timing belt tensioner failure, ignition coil packs, exhaust manifold cracks (on some 2.0L engines), rear axle beam corrosion/wear.
Electrical Issues:
Wiring loom degradation, ECU failures, door lock actuators.
Suspension Issues:
Rear axle torsion bar wear leading to sagging rear end, worn ball joints and suspension bushes.
📚 Vehicle History
Brand Heritage
Peugeot History:
Peugeot, a French automobile manufacturer, has a long history dating back to 1810, with significant contributions to automotive engineering and design.
Model Evolution
306 Launch:
Launched in 1993 as the successor to the Peugeot 309, based on a new platform shared with the Citroën ZX.
Facelift Mk2:
Received a significant facelift (Mk2) in 1997, with updated styling, interior, and improved safety features.
Production
Production Period:
1993-2001
Manufacturing Locations:
Primary production in France (Sochaux), with some production also in other countries.
🏆 Awards & Recognition
Recognitions
European Car Of The Year:
While the 306 itself did not win European Car of the Year, Peugeot has won this award multiple times for other models.
Magazine Awards:
Often praised by automotive journalists for its driving dynamics, particularly the GTI and VTS variants, which were considered class leaders in handling.
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