Chrysler Concorde 1993-1997 Repair Service Manual

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🏷️ Basic Information Identification Make: Chrysler Model: Concorde Model Years: 1993, 1994, 1995, 1996, 1997 👋 Introduction Market Position Segment: Full-size Luxury Sedan Target Audience: Consumers seeking a comfortable, spacious, and stylish American sedan with strong V6 performance Competitive Analysis Key Competitors: Ford Crown Victoria, Chevrolet Caprice, Buick LeSabre, Oldsmobile Eighty-Eight Key Features Design: Cab-forward design, aerodynamic styling, distinctive grille, sleek profile Interior Space: Ample legroom and headroom, comfortable seating for five Powertrain: Standard V6 engines offering a balance of power and refinement 📋 Manual Details Coverage Areas Coverage Type: Comprehensive Repair and Service Page Count Estimated Page Count: Approx. 1500-2000 pages (typical for this era of full service manuals) Manual Type Manual Type: Factory Service Manual (FSM) / Repair Manual Language Language: English Format Format: PDF (Download) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine disassembly, inspection, assembly, timing, lubrication, cooling systems Engine Performance: Fuel system, ignition system, emission control systems, engine diagnostics Transmission Automatic: Operation, diagnostics, overhaul, service procedures for the transmission Drivetrain: Front-wheel drive axles, CV joints, differential service Brakes: Hydraulic system, ABS operation and diagnosis, brake pad and rotor replacement, caliper service Suspension: Front and rear suspension components, alignment, strut and shock absorber replacement Steering: Power steering system, steering gear service, tie rod ends, power steering pump Electrical System: Battery, charging system, starting system, lighting, ignition system, fuses, relays HVAC: Heating, ventilation, and air conditioning system diagnosis and repair, refrigerant handling Body And Frame: Body panel repair, door mechanisms, glass replacement, structural information Interior: Dashboard removal, seat service, trim panel replacement Diagnostics: Troubleshooting charts, diagnostic trouble codes (DTCs), wiring diagrams Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks, tune-ups Major Repairs: Engine rebuild, transmission overhaul, brake system overhauls Component Replacement: Alternator, starter, water pump, fuel pump, power steering pump, AC compressor Troubleshooting Guides: Systematic fault finding for common and complex issues Wiring Diagrams: Detailed electrical system schematics for accurate diagnosis Technical Depth Depth Of Information: Full factory-level diagnostic and repair procedures Diagnostic Tools: Information on using factory scan tools and diagnostic procedures for the era 📊 Manual Specifications File Format PDF Quality: High-resolution, searchable text, clear diagrams Print Quality Printability: Printable pages for workshop use Binding Type Binding: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Code 1: 3.5L V6 (EGA) Displacement 1: 3.5 liters (3500 cc) Horsepower 1: 147 hp @ 4500 rpm (1993-1994), 155 hp @ 4600 rpm (1995-1997) Torque 1: 184 lb-ft @ 2800 rpm (1993-1994), 195 lb-ft @ 3000 rpm (1995-1997) Secondary Engine Engine Code 2: 3.8L V6 (L32/L36 - Primarily for ES/Limited trims later) Displacement 2: 3.8 liters (3770 cc) Horsepower 2: 155 hp @ 4000 rpm (1994-1995), 158 hp @ 4000 rpm (1996-1997) Torque 2: 210 lb-ft @ 2400 rpm (1994-1995), 215 lb-ft @ 2400 rpm (1996-1997) Performance 0-60 Mph Estimate: 9-10 seconds (depending on engine and trim) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline (87 octane recommended) Engine Internals Bore Stroke 3.5L: 3.62 in x 3.36 in (92.0 mm x 85.3 mm) Compression Ratio 3.5L: 8.4:1 Bore Stroke 3.8L: 3.80 in x 3.40 in (96.5 mm x 86.5 mm) Compression Ratio 3.8L: 8.5:1 🔧 Transmission Standard Transmission Type: 4-Speed Automatic Transaxle Optional Transmission Options: N/A (Automatic only) Features Transmission Model Code: A604 (40TE/41TE) Transmission Fluid Type: ATF+3 (or equivalent) 📐 Dimensions Exterior Length: 202.0 in (5131 mm) Width: 75.1 in (1908 mm) Height: 56.7 in (1440 mm) Wheelbase: 112.7 in (2863 mm) Front Track: 61.6 in (1565 mm) Rear Track: 61.4 in (1560 mm) Interior Front Headroom: 39.6 in (1006 mm) Rear Headroom: 38.7 in (983 mm) Front Legroom: 42.4 in (1077 mm) Rear Legroom: 41.7 in (1059 mm) Cargo Trunk Volume: 17.8 cu ft (504 L) Weights Curb Weight: 3,640 - 3,850 lbs (1651 - 1746 kg) (depending on configuration) Gross Vehicle Weight Rating Gvw: Approx. 4,700 lbs (2132 kg) Wheels Tires Wheelbase Bolt Pattern: 5 x 114.3 mm (5 x 4.5 inches) Standard Tire Size: P215/60R16 (Base/ES), P225/55R17 (Limited/LXi) 🛡️ Safety Features Ratings NHTSA Frontal Impact Driver: 4-star (1993-1996 models) NHTSA Frontal Impact Passenger: 4-star (1993-1996 models) Active Features ABS: Standard on most trims, optional on base models in earlier years Passive Features Airbags: Driver and passenger airbags standard Seatbelts: Front and rear seatbelts, driver's side pretensioner Child Seat Anchors: LATCH system not standard in this era; utilizes seat belts for securing child seats 💡 Technology Features Infotainment Audio System: Factory AM/FM stereo with cassette player, optional CD player, and premium Infinity speaker systems. Climate Control: Manual climate control, optional automatic climate control with digital display. Driver Assistance Cruise Control: Standard feature on most trims. Connectivity Telematics: N/A (No integrated telematics or Bluetooth) 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000-7,500 miles or 6 months, using synthetic blend or full synthetic...

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Description

🏷️ Basic Information

Identification

Make:

Chrysler

Model:

Concorde

Model Years:

1993, 1994, 1995, 1996, 1997

👋 Introduction

Market Position

Segment:

Full-size Luxury Sedan

Target Audience:

Consumers seeking a comfortable, spacious, and stylish American sedan with strong V6 performance

Competitive Analysis

Key Competitors:

Ford Crown Victoria, Chevrolet Caprice, Buick LeSabre, Oldsmobile Eighty-Eight

Key Features

Design:

Cab-forward design, aerodynamic styling, distinctive grille, sleek profile

Interior Space:

Ample legroom and headroom, comfortable seating for five

Powertrain:

Standard V6 engines offering a balance of power and refinement

📋 Manual Details

Coverage Areas

Coverage Type:

Comprehensive Repair and Service

Page Count

Estimated Page Count:

Approx. 1500-2000 pages (typical for this era of full service manuals)

Manual Type

Manual Type:

Factory Service Manual (FSM) / Repair Manual

Language

Language:

English

Format

Format:

PDF (Download)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine disassembly, inspection, assembly, timing, lubrication, cooling systems

Engine Performance:

Fuel system, ignition system, emission control systems, engine diagnostics

Transmission Automatic:

Operation, diagnostics, overhaul, service procedures for the transmission

Drivetrain:

Front-wheel drive axles, CV joints, differential service

Brakes:

Hydraulic system, ABS operation and diagnosis, brake pad and rotor replacement, caliper service

Suspension:

Front and rear suspension components, alignment, strut and shock absorber replacement

Steering:

Power steering system, steering gear service, tie rod ends, power steering pump

Electrical System:

Battery, charging system, starting system, lighting, ignition system, fuses, relays

HVAC:

Heating, ventilation, and air conditioning system diagnosis and repair, refrigerant handling

Body And Frame:

Body panel repair, door mechanisms, glass replacement, structural information

Interior:

Dashboard removal, seat service, trim panel replacement

Diagnostics:

Troubleshooting charts, diagnostic trouble codes (DTCs), wiring diagrams

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, fluid checks, tune-ups

Major Repairs:

Engine rebuild, transmission overhaul, brake system overhauls

Component Replacement:

Alternator, starter, water pump, fuel pump, power steering pump, AC compressor

Troubleshooting Guides:

Systematic fault finding for common and complex issues

Wiring Diagrams:

Detailed electrical system schematics for accurate diagnosis

Technical Depth

Depth Of Information:

Full factory-level diagnostic and repair procedures

Diagnostic Tools:

Information on using factory scan tools and diagnostic procedures for the era

📊 Manual Specifications

File Format

PDF Quality:

High-resolution, searchable text, clear diagrams

Print Quality

Printability:

Printable pages for workshop use

Binding Type

Binding:

N/A (Digital PDF)

Paper Type

Paper Type:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Code 1:

3.5L V6 (EGA)

Displacement 1:

3.5 liters (3500 cc)

Horsepower 1:

147 hp @ 4500 rpm (1993-1994), 155 hp @ 4600 rpm (1995-1997)

Torque 1:

184 lb-ft @ 2800 rpm (1993-1994), 195 lb-ft @ 3000 rpm (1995-1997)

Secondary Engine

Engine Code 2:

3.8L V6 (L32/L36 - Primarily for ES/Limited trims later)

Displacement 2:

3.8 liters (3770 cc)

Horsepower 2:

155 hp @ 4000 rpm (1994-1995), 158 hp @ 4000 rpm (1996-1997)

Torque 2:

210 lb-ft @ 2400 rpm (1994-1995), 215 lb-ft @ 2400 rpm (1996-1997)

Performance

0-60 Mph Estimate:

9-10 seconds (depending on engine and trim)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded gasoline (87 octane recommended)

Engine Internals

Bore Stroke 3.5L:

3.62 in x 3.36 in (92.0 mm x 85.3 mm)

Compression Ratio 3.5L:

8.4:1

Bore Stroke 3.8L:

3.80 in x 3.40 in (96.5 mm x 86.5 mm)

Compression Ratio 3.8L:

8.5:1

🔧 Transmission

Standard

Transmission Type:

4-Speed Automatic Transaxle

Optional

Transmission Options:

N/A (Automatic only)

Features

Transmission Model Code:

A604 (40TE/41TE)

Transmission Fluid Type:

ATF+3 (or equivalent)

📐 Dimensions

Exterior

Length:

202.0 in (5131 mm)

Width:

75.1 in (1908 mm)

Height:

56.7 in (1440 mm)

Wheelbase:

112.7 in (2863 mm)

Front Track:

61.6 in (1565 mm)

Rear Track:

61.4 in (1560 mm)

Interior

Front Headroom:

39.6 in (1006 mm)

Rear Headroom:

38.7 in (983 mm)

Front Legroom:

42.4 in (1077 mm)

Rear Legroom:

41.7 in (1059 mm)

Cargo

Trunk Volume:

17.8 cu ft (504 L)

Weights

Curb Weight:

3,640 - 3,850 lbs (1651 - 1746 kg) (depending on configuration)

Gross Vehicle Weight Rating Gvw:

Approx. 4,700 lbs (2132 kg)

Wheels Tires

Wheelbase Bolt Pattern:

5 x 114.3 mm (5 x 4.5 inches)

Standard Tire Size:

P215/60R16 (Base/ES), P225/55R17 (Limited/LXi)

🛡️ Safety Features

Ratings

NHTSA Frontal Impact Driver:

4-star (1993-1996 models)

NHTSA Frontal Impact Passenger:

4-star (1993-1996 models)

Active Features

Standard on most trims, optional on base models in earlier years

Passive Features

Airbags:

Driver and passenger airbags standard

Seatbelts:

Front and rear seatbelts, driver's side pretensioner

Child Seat Anchors:

LATCH system not standard in this era; utilizes seat belts for securing child seats

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM stereo with cassette player, optional CD player, and premium Infinity speaker systems.

Climate Control:

Manual climate control, optional automatic climate control with digital display.

Driver Assistance

Cruise Control:

Standard feature on most trims.

Connectivity

Telematics:

N/A (No integrated telematics or Bluetooth)

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 5,000-7,500 miles or 6 months, using synthetic blend or full synthetic oil is recommended for longevity.

Air Filter Replacement:

Every 15,000-30,000 miles or as needed based on driving conditions.

Spark Plug Replacement:

Typically every 100,000 miles for platinum or iridium plugs, or 30,000-60,000 miles for conventional plugs.

Coolant Flush:

Every 30,000 miles or 2 years for traditional coolant, longer for modern OAT/HOAT coolant.

Transmission Fluid Change:

Every 30,000-50,000 miles, or sooner under severe usage. Crucial for the longevity of the A604 transaxle.

Fluid Specifications

Engine Oil Type Capacity:

API SG or higher, 3.5L: 4.5 quarts (4.3 L) with filter. 3.8L: 4.5 quarts (4.3 L) with filter.

Coolant Type:

Chrysler's HOAT (Hybrid Organic Acid Technology) coolant, typically Mopar OAT or equivalent (often pink or orange).

Power Steering Fluid Type:

ATF+3 (or equivalent)

Brake Fluid Type:

DOT 3

Known Issues

Transmission Slipping:

The A604 transaxle can be prone to wear and require solenoid replacement or a full rebuild if not properly maintained. Fluid changes are critical.

Engine Mounts:

Can wear out prematurely, leading to excessive vibration and noise.

Window Regulators:

Plastic components can break, leading to non-functional power windows.

Cooling System Leaks:

Radiator, hoses, and water pump can develop leaks over time.

Headliner Sagging:

Common issue in many vehicles of this era due to adhesive failure.

ABS Sensor Failure:

Wheel speed sensors for the ABS system can fail, triggering the ABS warning light.

📚 Vehicle History

Brand Heritage

Brand Philosophy:

Chrysler positioned itself as a premium American automaker, offering stylish and technologically advanced vehicles.

Model Evolution

First Generation:

The Chrysler Concorde debuted for the 1993 model year as part of a major redesign of Chrysler's full-size sedans, alongside the LHS and New Yorker.

Second Generation Launch:

The platform was revised for 1998, marking the start of the second generation, which is outside the scope of this manual.

Key Updates 1993-1997:

Minor styling tweaks, powertrain refinements, and feature additions across the model run. Notably, the more powerful 3.8L V6 became more widely available.

Production

Manufacturing Plant:

Bramalea, Ontario, Canada

Production Volume Estimate:

Approximately 300,000 units sold across all model years covered.

🏆 Awards & Recognition

Recognitions

Car And Driver 10Best:

Chrysler Concorde was named to Car and Driver's 10Best list for 1993.

Ratings

Consumer Reports Ratings:

Varied ratings throughout its production run; often cited for comfort and styling but noted for powertrain reliability concerns.