Ford Probe 1993-2001 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Ford Model: Probe Generation: Second Generation (1993-1997) & Third Generation (1998-2002 - *Note: Manual covers up to 2001, so likely includes the early part of the third gen, but the Probe was discontinued in 2002.*) Applicable Years: 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001 👋 Introduction Market Position Target Audience: Technicians, mechanics, car repair enthusiasts, owners seeking to understand and maintain their vehicle Vehicle Segment: Compact Sports Coupe, competing with vehicles like the Toyota Celica, Mitsubishi Eclipse, and Honda Prelude. Competitive Analysis Value Proposition: Low price, great quality, instant access, comprehensive coverage, official factory information Key Features Delivery Method: Instant Download Support: Direct contact for concerns or download issues 📋 Manual Details Coverage Areas Covered Regions: Global (assuming factory specifications, but primarily for North American market based on common Probe availability) Page Count Estimated Page Count: Hundreds or thousands of pages (printable) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine Service/Repair, Transmission Service/Repair, Fuel System, Fuel Injection, Cooling System, Emission System, Engine Control System, Differential/Drive, Axle Chassis: Brake System, Suspension, Steering, Chassis/Body Electrical: Electrical System, Wiring Diagram Comfort And Convenience: Heater/Air Conditioner, Interior Safety And Restraint: Restraint System Powertrain Systems: Engine mechanical (timing belt, pistons, valves, etc.), lubrication, cooling, fuel delivery, ignition, exhaust, and emissions control systems. Transmission And Drivetrain: Manual transmission (clutch, gearbox, synchronizers), automatic transmission (valve body, torque converter, planetary gears), drive axles, CV joints, and differential service. Chassis And Suspension: Front and rear suspension components (struts, springs, control arms, ball joints, bushings), power steering system, steering rack/box, and wheel alignment specifications. Braking And Wheel Systems: Brake system components (master cylinder, calipers, pads, rotors, drums, wheel cylinders), parking brake, ABS system (if equipped), wheel bearings, and tire specifications. Electrical And Electronic Systems: Battery, charging system (alternator, regulator), starting system (starter motor), lighting system (headlights, taillights, interior lights), ignition system components, power distribution (fuse box, relays), body control modules, and diagnostic connectors. HVAC And Comfort Systems: Air conditioning system (compressor, condenser, evaporator, refrigerant), heating system (heater core, blower motor), and climate controls. Interior And Exterior Body: Body panel removal and installation, door mechanisms, interior trim, seats, airbags, dashboard, lighting, and external trim components. Procedures Included Routine Maintenance: General Maintenance, Periodic Lubrication, Maintenance Check List, Maintenance Chart Troubleshooting And Diagnosis: Troubleshooting Repair And Rebuild: Engine Repair, Transmission Repair, Brake System Repair, Suspension Repair, Steering Repair, Cooling System Repair, Fuel System Repair, Electrical System Repair, Body Repair Diagnostics And Schematics: Wiring Diagrams, Electrical System Diagrams, Circuit Diagrams, Datasheet Information Diagnostic Procedures: Step-by-step troubleshooting guides for common and uncommon faults, interpretation of diagnostic trouble codes (DTCs), and component testing procedures. Repair Procedures: Detailed, illustrated instructions for disassembly, repair, reassembly, and adjustment of all major vehicle components and systems. Replacement Procedures: Guidance on replacing parts such as filters, belts, hoses, fluids, spark plugs, batteries, and more complex components. Torque Specifications: Precise torque values for all critical fasteners to ensure correct assembly and prevent damage. Technical Depth Level Of Detail: Factory-level technical data, comprehensive repair procedures, detailed specifications, diagnostic information Specification Charts: Comprehensive charts for engine specifications, transmission gear ratios, suspension geometry, brake system data, electrical system voltages, and more. Diagnostic Charts: Fault isolation charts and troubleshooting flowcharts based on symptoms. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Compression: May require WinZip or equivalent unzipper for larger files Searchability: Likely searchable PDF content, allowing for quick keyword-based information retrieval. Print Quality Quality: High quality printable pages Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) Compatibility Operating Systems: Compatible with all versions of Windows & Mac Requirements Software Requirements: Adobe PDF Reader, WinZip (or equivalent) ⚙️ Engine Specifications Primary Engine Engine Options: Likely includes 2.0L (FE3) I4 and 2.5L (KL-DE) V6 engines, common to the Probe during this era. Manual would detail specific variants. Performance Horsepower Torque: Specific figures would be detailed within the manual, varying by engine and year. (e.g., 2.5L V6 approx. 160-164 hp) Fuel System Injection Type: Electronic Fuel Injection (EFI) or Multi-Port Fuel Injection (MPFI) Cooling System Coolant Type: Ford specified coolant (e.g., Ford Gold or equivalent antifreeze/coolant) Engine Variants 2.0L I4: DOHC, 16-valve. Specific power output varied by year (e.g., approx. 125-130 hp). 2.5L V6: DOHC, 24-valve (Mazda-derived). Specific power output varied by year (e.g., approx. 160-164 hp). 🔧 Transmission Standard Type: Manual (likely 5-speed) and Automatic transmissions available Optional Transmission Variants: Details on specific gear ratios and automatic transmission control would be present. Features Fluid Type: Specific transmission fluid types (e.g., Mercon V for automatic, gear oil for manual) and capacities would be listed. 📐 Dimensions Exterior Body Style: 2-door Coupe Wheelbase: Approx. 103.2 inches (2621 mm) for second generation Weights Curb Weight: Varies by engine and trim, typically ranging from...
Second Generation (1993-1997) & Third Generation (1998-2002 - *Note: Manual covers up to 2001, so likely includes the early part of the third gen, but the Probe was discontinued in 2002.*)
Front and rear suspension components (struts, springs, control arms, ball joints, bushings), power steering system, steering rack/box, and wheel alignment specifications.
Braking And Wheel Systems:
Brake system components (master cylinder, calipers, pads, rotors, drums, wheel cylinders), parking brake, ABS system (if equipped), wheel bearings, and tire specifications.
Electrical And Electronic Systems:
Battery, charging system (alternator, regulator), starting system (starter motor), lighting system (headlights, taillights, interior lights), ignition system components, power distribution (fuse box, relays), body control modules, and diagnostic connectors.
HVAC And Comfort Systems:
Air conditioning system (compressor, condenser, evaporator, refrigerant), heating system (heater core, blower motor), and climate controls.
Interior And Exterior Body:
Body panel removal and installation, door mechanisms, interior trim, seats, airbags, dashboard, lighting, and external trim components.
Procedures Included
Routine Maintenance:
General Maintenance, Periodic Lubrication, Maintenance Check List, Maintenance Chart
Troubleshooting And Diagnosis:
Troubleshooting
Repair And Rebuild:
Engine Repair, Transmission Repair, Brake System Repair, Suspension Repair, Steering Repair, Cooling System Repair, Fuel System Repair, Electrical System Repair, Body Repair
Diagnostics And Schematics:
Wiring Diagrams, Electrical System Diagrams, Circuit Diagrams, Datasheet Information
Diagnostic Procedures:
Step-by-step troubleshooting guides for common and uncommon faults, interpretation of diagnostic trouble codes (DTCs), and component testing procedures.
Repair Procedures:
Detailed, illustrated instructions for disassembly, repair, reassembly, and adjustment of all major vehicle components and systems.
Replacement Procedures:
Guidance on replacing parts such as filters, belts, hoses, fluids, spark plugs, batteries, and more complex components.
Torque Specifications:
Precise torque values for all critical fasteners to ensure correct assembly and prevent damage.
Technical Depth
Level Of Detail:
Factory-level technical data, comprehensive repair procedures, detailed specifications, diagnostic information
Specification Charts:
Comprehensive charts for engine specifications, transmission gear ratios, suspension geometry, brake system data, electrical system voltages, and more.
Diagnostic Charts:
Fault isolation charts and troubleshooting flowcharts based on symptoms.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Compression:
May require WinZip or equivalent unzipper for larger files
Searchability:
Likely searchable PDF content, allowing for quick keyword-based information retrieval.
Print Quality
Quality:
High quality printable pages
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
Compatibility
Operating Systems:
Compatible with all versions of Windows & Mac
Requirements
Software Requirements:
Adobe PDF Reader, WinZip (or equivalent)
⚙️ Engine Specifications
Primary Engine
Engine Options:
Likely includes 2.0L (FE3) I4 and 2.5L (KL-DE) V6 engines, common to the Probe during this era. Manual would detail specific variants.
Performance
Horsepower Torque:
Specific figures would be detailed within the manual, varying by engine and year. (e.g., 2.5L V6 approx. 160-164 hp)
Fuel System
Injection Type:
Electronic Fuel Injection (EFI) or Multi-Port Fuel Injection (MPFI)
Cooling System
Coolant Type:
Ford specified coolant (e.g., Ford Gold or equivalent antifreeze/coolant)
Engine Variants
2.0L I4:
DOHC, 16-valve. Specific power output varied by year (e.g., approx. 125-130 hp).
2.5L V6:
DOHC, 24-valve (Mazda-derived). Specific power output varied by year (e.g., approx. 160-164 hp).
🔧 Transmission
Standard
Type:
Manual (likely 5-speed) and Automatic transmissions available
Optional
Transmission Variants:
Details on specific gear ratios and automatic transmission control would be present.
Features
Fluid Type:
Specific transmission fluid types (e.g., Mercon V for automatic, gear oil for manual) and capacities would be listed.
📐 Dimensions
Exterior
Body Style:
2-door Coupe
Wheelbase:
Approx. 103.2 inches (2621 mm) for second generation
Weights
Curb Weight:
Varies by engine and trim, typically ranging from 2900-3200 lbs (1315-1451 kg)
🛡️ Safety Features
Ratings
Crash Test Data:
Specific NHTSA or IIHS ratings for these years would be historical data, the manual would cover safety systems like airbags and seatbelts.
Active Features
Braking System:
Front disc, rear drum or disc brakes depending on model/year. ABS (Anti-lock Braking System) likely optional/standard on higher trims.
Passive Features
Restraint Systems:
Driver and passenger airbags (standard from mid-90s), three-point seatbelts, front and possibly side-impact door beams.
💡 Technology Features
Infotainment
Audio System:
Factory premium audio systems, CD players, and cassette decks were available. Manual would cover diagnostics and replacement.
Driver Assistance
Cruise Control:
Cruise control was a common feature and its operation and maintenance would be covered.
Connectivity
Diagnostics Port:
OBD-I or OBD-II diagnostic port (depending on the year, likely OBD-II from 1996 onwards) and related diagnostic procedures would be detailed.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 miles (8,000 km) or 6 months, but specific recommendations would be in the manual.
Spark Plug Replacement:
Intervals vary by spark plug type (copper, platinum, iridium) and would be detailed in the manual.
Timing Belt Replacement:
Crucial maintenance item for 2.5L V6. Interval typically around 60,000-90,000 miles (96,000-145,000 km). Manual will specify exact interval and procedure.
Fluid Specifications
Engine Oil Type:
Likely 5W-30 or 5W-20 viscosity grade, meeting Ford specifications (e.g., WSS-M2C153-E or later equivalents). Manual will specify exact API service category and viscosity.
Coolant Capacity:
Approx. 7-9 quarts (6.6-8.5 liters) depending on engine, manual will provide exact capacity.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid
Power Steering Fluid Type:
Likely Ford specified power steering fluid or Mercon ATF.
Known Issues
Common Wear Items:
Examples include: worn suspension bushings, EGR valve issues, coolant leaks (especially intake manifold gaskets on V6), alternator failures, and potential for oil leaks.
Electrical Problems:
Wiring harness issues, sensor failures, and accessory malfunctions can occur.
📚 Vehicle History
Brand Heritage
Ford Sport Coupe Legacy:
The Probe was Ford's attempt at a stylish, sporty coupe in the 1990s, designed to appeal to a younger demographic, often compared to its Mazda MX-6 platform sibling.
Model Evolution
Generations:
First generation (1989-1992) and second generation (1993-1997). The manual covers the second generation primarily, with the tail end of its production run and potentially the very early third generation development if applicable.
Production
Manufacturing Plant:
Primarily produced at Ford's Flat Rock, Michigan plant, shared with the Mazda MX-6.
🏆 Awards & Recognition
Recognitions
Editorial Reviews:
The Probe received mixed reviews during its lifespan, often praised for styling and handling but sometimes criticized for reliability and interior space compared to competitors.
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