Aprilia RS125 RS 125 1993-2002 Service Repair Manual
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🏷️ Basic Information Identification Make: Aprilia Model: RS125 Model Variant: RS 125 Generation Generation Identifier: First Generation Codes Chassis Code: RP 👋 Introduction Market Position Target Audience: Do-it-yourself owners and experienced mechanics Competitive Analysis Advantage Over Paper: Less expensive, more convenient than old paper manuals Key Features Value Proposition: Inexpensive way to keep vehicle working properly, save money on mechanics User Experience: Easy to use, enjoyable for learning vehicle repair 📋 Manual Details Coverage Areas Model Years Covered: 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002 Engine Variants Covered: All RS125 variants from 1993-2002 Page Count Estimated Page Count: Hundreds of pages (specific count not provided, but implied comprehensive) Manual Type Type: Complete Official Full Factory Service Repair Manual Language Language: English Format Digital Format: PDF Download Download Features: Speed Download, No Expiry Dates 📖 Manual Coverage Systems Covered Powertrain: Fuel system, Cooling system, Engine top end, Clutch, Engine lubrication system, Engine Removal/Installation, Crankshaft/Transmission, Final Drive Chassis And Suspension: Wheels/Tires, Brakes, Suspension, Steering, Frame Electrical And Accessories: Electrical System General: General Information, Appendix Procedures Included Maintenance: Standard maintenance procedures, routine checks, fluid changes Repair: Step-by-step instructions for repair and service procedures based on complete disassembly Diagnostics: Implied troubleshooting guidance through detailed explanations Technical Depth Depth Of Coverage: Comprehensive factory-level service and repair information Visual Aid Detail: Hundreds of photos and illustrations Scope: Covers ALL STYLES 📊 Manual Specifications File Format File Type: PDF Accessibility: Compatible with Windows and Mac, accessible via web browser on any computer or mobile device Print Quality Printability: Printable in its entirety or specific pages Page Durability: Pages are not subject to dirt or ripping as the original can be kept safely on PC Binding Type Binding: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) Requirements Software Requirements: Adobe PDF Reader and Winzip (free online) ⚙️ Engine Specifications Primary Engine Engine Type: Two-stroke, single-cylinder Displacement: 124.8 cc (approximate, common for RS125) Bore X Stroke: 54 x 54.5 mm (typical for this engine) Performance Horsepower: Approximately 30-35 HP (depending on specific model variant and market restrictions) Torque: Approximately 2.3-2.5 kgf-m (16.6-18.1 lb-ft) at ~8,000 RPM (typical) Fuel System Carburetion: Dell'Orto PHBH 28 (common for models of this era) Fuel Type: Unleaded gasoline (min 95 RON recommended) Fuel Delivery: Carbureted with automatic oil injection Cooling System Cooling Method: Liquid-cooled 🔧 Transmission Standard Type: 6-speed constant mesh Optional Optional Transmissions: N/A (standard gearbox) Features Clutch Type: Wet multi-plate Final Drive: Chain drive 📐 Dimensions Exterior Length: Approx. 1960 mm (77.2 in) Width: Approx. 710 mm (28.0 in) Height: Approx. 1130 mm (44.5 in) Wheelbase: Approx. 1370 mm (53.9 in) Weights Dry Weight: Approx. 131 kg (288.8 lbs) Fuel Capacity: Approx. 14 liters (3.7 US gal) 🛡️ Safety Features Ratings Safety Ratings: N/A (Motorcycle specific safety features are documented in manual) Active Features Braking System: Front: Single disc with 4-piston caliper; Rear: Single disc with 2-piston caliper Suspension Front: Telescopic fork, 40mm diameter (typically Marzocchi or Paioli) Suspension Rear: Monoshock with adjustable preload Passive Features Lighting: Halogen headlamp, LED tail light (common for this era) 💡 Technology Features Infotainment Infotainment System: N/A (Basic motorcycle instrumentation: speedometer, tachometer, odometer, coolant temperature gauge) Driver Assistance Driver Assistance Systems: N/A (No electronic rider aids common to modern vehicles) Connectivity Connectivity Features: N/A 🔧 Maintenance Service Intervals Oil Change Interval: Refer to manual for specific mileage/time intervals. Typically every 2,000-3,000 km or annually. Spark Plug Replacement: Refer to manual. Typically every 6,000-8,000 km. Air Filter Cleaning: Refer to manual. Regular inspection and cleaning/replacement recommended based on riding conditions. Fluid Specifications Coolant Type: Ethylene glycol-based antifreeze/coolant (50/50 mix with distilled water recommended) Brake Fluid Type: DOT 4 brake fluid Transmission Oil Type: Refer to manual for specific viscosity grade (e.g., SAE 75W-90 or 80W-90 gear oil). 2 Stroke Oil Type: High-quality, JASO FD or API TC certified two-stroke oil for premix or injection systems. Known Issues Common Problems: Potential for carburation issues, exhaust valve (A.E.S.V.) malfunctions, and wear on performance-oriented engine components due to its two-stroke nature. Vibration at certain RPMs can also be noted. Maintenance Tips: Regular cleaning of the power valve, precise jetting for the carburetor, and proper two-stroke oil mixture are crucial for longevity and performance. 📚 Vehicle History Brand Heritage Brand Focus: Aprilia is an Italian motorcycle manufacturer known for performance-oriented sportbikes and racing pedigree. Model Evolution Rs125 Legacy: The RS125 is an iconic lightweight supersport motorcycle, often serving as an entry-level performance machine for younger riders or those seeking agile handling. Design Influence: Features styling and chassis components often derived from larger Aprilia sportbikes, offering a premium feel for its class. Production Production Period: 1993-2002 for this specific generation, with the model line continuing for many years. 🏆 Awards & Recognition Recognitions Model Recognition: Widely regarded as a benchmark in the 125cc sportbike category during its...
Hundreds of pages (specific count not provided, but implied comprehensive)
Manual Type
Type:
Complete Official Full Factory Service Repair Manual
Language
Language:
English
Format
Digital Format:
PDF Download
Download Features:
Speed Download, No Expiry Dates
📖 Manual Coverage
Systems Covered
Powertrain:
Fuel system, Cooling system, Engine top end, Clutch, Engine lubrication system, Engine Removal/Installation, Crankshaft/Transmission, Final Drive
Chassis And Suspension:
Wheels/Tires, Brakes, Suspension, Steering, Frame
Electrical And Accessories:
Electrical System
General:
General Information, Appendix
Procedures Included
Maintenance:
Standard maintenance procedures, routine checks, fluid changes
Repair:
Step-by-step instructions for repair and service procedures based on complete disassembly
Diagnostics:
Implied troubleshooting guidance through detailed explanations
Technical Depth
Depth Of Coverage:
Comprehensive factory-level service and repair information
Visual Aid Detail:
Hundreds of photos and illustrations
Scope:
Covers ALL STYLES
📊 Manual Specifications
File Format
File Type:
PDF
Accessibility:
Compatible with Windows and Mac, accessible via web browser on any computer or mobile device
Print Quality
Printability:
Printable in its entirety or specific pages
Page Durability:
Pages are not subject to dirt or ripping as the original can be kept safely on PC
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
Requirements
Software Requirements:
Adobe PDF Reader and Winzip (free online)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Two-stroke, single-cylinder
Displacement:
124.8 cc (approximate, common for RS125)
Bore X Stroke:
54 x 54.5 mm (typical for this engine)
Performance
Horsepower:
Approximately 30-35 HP (depending on specific model variant and market restrictions)
Torque:
Approximately 2.3-2.5 kgf-m (16.6-18.1 lb-ft) at ~8,000 RPM (typical)
Fuel System
Carburetion:
Dell'Orto PHBH 28 (common for models of this era)
Fuel Type:
Unleaded gasoline (min 95 RON recommended)
Fuel Delivery:
Carbureted with automatic oil injection
Cooling System
Cooling Method:
Liquid-cooled
🔧 Transmission
Standard
Type:
6-speed constant mesh
Optional
Optional Transmissions:
N/A (standard gearbox)
Features
Clutch Type:
Wet multi-plate
Final Drive:
Chain drive
📐 Dimensions
Exterior
Length:
Approx. 1960 mm (77.2 in)
Width:
Approx. 710 mm (28.0 in)
Height:
Approx. 1130 mm (44.5 in)
Wheelbase:
Approx. 1370 mm (53.9 in)
Weights
Dry Weight:
Approx. 131 kg (288.8 lbs)
Fuel Capacity:
Approx. 14 liters (3.7 US gal)
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Motorcycle specific safety features are documented in manual)
Active Features
Braking System:
Front: Single disc with 4-piston caliper; Rear: Single disc with 2-piston caliper
Suspension Front:
Telescopic fork, 40mm diameter (typically Marzocchi or Paioli)
Suspension Rear:
Monoshock with adjustable preload
Passive Features
Lighting:
Halogen headlamp, LED tail light (common for this era)
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic motorcycle instrumentation: speedometer, tachometer, odometer, coolant temperature gauge)
Driver Assistance
Driver Assistance Systems:
N/A (No electronic rider aids common to modern vehicles)
Connectivity
Connectivity Features:
N/A
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for specific mileage/time intervals. Typically every 2,000-3,000 km or annually.
Spark Plug Replacement:
Refer to manual. Typically every 6,000-8,000 km.
Air Filter Cleaning:
Refer to manual. Regular inspection and cleaning/replacement recommended based on riding conditions.
Fluid Specifications
Coolant Type:
Ethylene glycol-based antifreeze/coolant (50/50 mix with distilled water recommended)
Brake Fluid Type:
DOT 4 brake fluid
Transmission Oil Type:
Refer to manual for specific viscosity grade (e.g., SAE 75W-90 or 80W-90 gear oil).
2 Stroke Oil Type:
High-quality, JASO FD or API TC certified two-stroke oil for premix or injection systems.
Known Issues
Common Problems:
Potential for carburation issues, exhaust valve (A.E.S.V.) malfunctions, and wear on performance-oriented engine components due to its two-stroke nature. Vibration at certain RPMs can also be noted.
Maintenance Tips:
Regular cleaning of the power valve, precise jetting for the carburetor, and proper two-stroke oil mixture are crucial for longevity and performance.
📚 Vehicle History
Brand Heritage
Brand Focus:
Aprilia is an Italian motorcycle manufacturer known for performance-oriented sportbikes and racing pedigree.
Model Evolution
Rs125 Legacy:
The RS125 is an iconic lightweight supersport motorcycle, often serving as an entry-level performance machine for younger riders or those seeking agile handling.
Design Influence:
Features styling and chassis components often derived from larger Aprilia sportbikes, offering a premium feel for its class.
Production
Production Period:
1993-2002 for this specific generation, with the model line continuing for many years.
🏆 Awards & Recognition
Recognitions
Model Recognition:
Widely regarded as a benchmark in the 125cc sportbike category during its production years for performance and handling.
Ratings
Motorcycle Reviews:
Consistently praised in contemporary motorcycle reviews for its sharp handling, powerful engine (for its class), and race-inspired aesthetics.
Certifications
Certification Standards:
Compliant with emissions and safety standards relevant to its manufacturing period and target markets.
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