🏷️ Basic Information Identification Make: Volvo Model: 940 Model Variant: GLE, GL, Turbo Year: 1993 Codes Chassis Code: Type 130 👋 Introduction Market Position Vehicle Segment: Compact Executive / Mid-size Sedan and Station Wagon Competitive Analysis Key Competitors: BMW 3 Series, Mercedes-Benz 190E, Audi 80/90, Saab 900, Ford Sierra/ Scorpio, Peugeot 405. Key Features Volvo Philosophy: Emphasis on safety, durability, reliability, and practicality. Model Strengths: Robust construction, comfortable ride, strong safety reputation, distinctive Scandinavian design, practical station wagon variant. 📋 Manual Details Coverage Areas General Coverage: Complete service, repair, and troubleshooting for the 1993 Volvo 940. Specific Systems Covered: Engine mechanical, fuel system, ignition system, cooling system, exhaust system, engine management (ECU), transmission (manual & automatic), driveline, brakes (ABS), steering, suspension, electrical system, HVAC, body and interior, safety systems (seatbelts, airbags if applicable). Page Count Estimated Page Count: 1500+ Manual Type Manual Type: Service and Repair Manual Language Language: English Format Software Format: Digital Software (likely PDF or proprietary viewer) 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed disassembly, inspection, and reassembly procedures for all engine components including cylinder head, block, pistons, crankshaft, camshafts, timing belt/chain. Torque specifications and clearances provided. Fuel System: Fuel injection system (Bosch LH Jetronic or similar), fuel pump, injectors, fuel pressure regulator, fuel filter replacement, diagnostic procedures. Ignition System: Ignition coil, distributor (if applicable), spark plugs, ignition timing, troubleshooting ignition faults. Transmission: Manual gearbox (M46, M47) and automatic transmission (AW71, AW72) service, fluid change intervals, troubleshooting, component replacement. Brakes: Hydraulic system, brake pads, rotors, calipers, wheel cylinders, ABS system (if equipped), bleeding procedures, diagnostic fault codes. Electrical System: Wiring diagrams, fuse box locations and functions, relay identification, starter motor, alternator, battery, lighting system, power windows, locks, and mirrors. Procedures Included Routine Maintenance: Oil and filter changes, air filter replacement, spark plug replacement, coolant flush, brake fluid change, drive belt inspection and replacement. Troubleshooting: Systematic diagnostic flowcharts for common drivability issues, electrical problems, and mechanical failures. Symptom-based troubleshooting guides. Major Repairs: Engine rebuild, transmission overhaul, suspension component replacement, brake system overhaul, fuel system component replacement. Technical Depth Diagnostic Procedures: Detailed procedures for using diagnostic tools (e.g., multimeters, oscilloscopes), reading diagnostic trouble codes (DTCs), and interpreting sensor data. Special Tools: Identification and usage of specialized tools required for specific Volvo 940 repairs and adjustments. 📊 Manual Specifications File Format Software Type: Searchable digital format Print Quality Digital Resolution: High resolution for clear viewing of diagrams and text. Binding Type Binding Type: N/A (Software format) Paper Type Paper Type: N/A (Software format) ⚙️ Engine Specifications Primary Engine Engine Code Gasoline Naturally Aspirated: B230F (2.3L SOHC Inline-4) Engine Code Gasoline Turbocharged: B230FT (2.3L SOHC Turbocharged Inline-4) Engine Displacement Naturally Aspirated: 2316 cc (141.3 cu in) Engine Displacement Turbocharged: 2316 cc (141.3 cu in) Performance Horsepower Naturally Aspirated: 114 hp @ 5000 rpm (approx.) Torque Naturally Aspirated: 191 Nm (141 lb-ft) @ 2500 rpm (approx.) Horsepower Turbocharged: 162 hp @ 5200 rpm (approx.) Torque Turbocharged: 268 Nm (198 lb-ft) @ 2500 rpm (approx.) Fuel System Fuel Delivery: Bosch LH-Jetronic electronic fuel injection Fuel Type: Unleaded gasoline Engine Management ECM Type: ECU (Engine Control Unit) with diagnostic capabilities. Emissions Control: Catalytic converter, oxygen sensors. 🔧 Transmission Standard Standard Transmission Type: 5-speed Manual (M46 O/D or M47) Optional Optional Transmission Type: 4-speed Automatic (AW71 or AW72, with lock-up torque converter) Features Automatic Transmission Modes: Economy (E) and Power (P) modes Fluid Specifications Automatic Transmission Fluid Type: Dexron II Manual Transmission Fluid Type: SAE 75W-90 or SAE 80W-90 GL-4 Gear Oil 📐 Dimensions Exterior Length: 4785 mm (188.4 in) Width: 1750 mm (68.9 in) Height: 1420 mm (55.9 in) (Sedan) / 1470 mm (57.9 in) (Wagon) Wheelbase: 2770 mm (109.1 in) Weights Curb Weight: 1450-1550 kg (approx.) Gross Vehicle Weight Rating: 2000-2100 kg (approx.) Cargo Cargo Volume Wagon: 820-1900 liters (with rear seats folded) 🛡️ Safety Features Ratings Crash Test Performance: Volvos of this era were renowned for their robust safety structures, generally outperforming competitors in impact tests available at the time. Active Features ABS: Anti-lock Braking System available on some models. Passive Features Airbags: Driver's side airbag standard on most 1993 models, passenger airbag optional/unavailable depending on market. Seatbelts: Three-point seatbelts with pretensioners (front), reinforced cage construction, crumple zones. Child Safety: Rear door child safety locks, ISOFIX mounting points typically not present in this generation. 💡 Technology Features Infotainment Audio System: Factory AM/FM cassette stereo, optional CD player. Basic speaker configurations. Driver Assistance Cruise Control: Standard on most models. Connectivity Auxiliary Inputs: N/A (pre-digital era). 🔧 Maintenance Service Intervals Engine Oil Change: Every 7,500 miles or 12 months, whichever comes first (synthetic oil recommended). Air Filter Replacement: Every 15,000 - 30,000 miles or as needed based on driving conditions. Spark Plug Replacement: Every 30,000 miles (standard) or 60,000 miles (platinum/iridium). Timing Belt Replacement: Every 60,000 miles or 5 years (critical for engine...
Complete service, repair, and troubleshooting for the 1993 Volvo 940.
Specific Systems Covered:
Engine mechanical, fuel system, ignition system, cooling system, exhaust system, engine management (ECU), transmission (manual & automatic), driveline, brakes (ABS), steering, suspension, electrical system, HVAC, body and interior, safety systems (seatbelts, airbags if applicable).
Page Count
Estimated Page Count:
1500+
Manual Type
Manual Type:
Service and Repair Manual
Language
Language:
English
Format
Software Format:
Digital Software (likely PDF or proprietary viewer)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed disassembly, inspection, and reassembly procedures for all engine components including cylinder head, block, pistons, crankshaft, camshafts, timing belt/chain. Torque specifications and clearances provided.
Fuel System:
Fuel injection system (Bosch LH Jetronic or similar), fuel pump, injectors, fuel pressure regulator, fuel filter replacement, diagnostic procedures.
Wiring diagrams, fuse box locations and functions, relay identification, starter motor, alternator, battery, lighting system, power windows, locks, and mirrors.
Procedures Included
Routine Maintenance:
Oil and filter changes, air filter replacement, spark plug replacement, coolant flush, brake fluid change, drive belt inspection and replacement.
Troubleshooting:
Systematic diagnostic flowcharts for common drivability issues, electrical problems, and mechanical failures. Symptom-based troubleshooting guides.
Major Repairs:
Engine rebuild, transmission overhaul, suspension component replacement, brake system overhaul, fuel system component replacement.
Technical Depth
Diagnostic Procedures:
Detailed procedures for using diagnostic tools (e.g., multimeters, oscilloscopes), reading diagnostic trouble codes (DTCs), and interpreting sensor data.
Special Tools:
Identification and usage of specialized tools required for specific Volvo 940 repairs and adjustments.
📊 Manual Specifications
File Format
Software Type:
Searchable digital format
Print Quality
Digital Resolution:
High resolution for clear viewing of diagrams and text.
Binding Type
Binding Type:
N/A (Software format)
Paper Type
Paper Type:
N/A (Software format)
⚙️ Engine Specifications
Primary Engine
Engine Code Gasoline Naturally Aspirated:
B230F (2.3L SOHC Inline-4)
Engine Code Gasoline Turbocharged:
B230FT (2.3L SOHC Turbocharged Inline-4)
Engine Displacement Naturally Aspirated:
2316 cc (141.3 cu in)
Engine Displacement Turbocharged:
2316 cc (141.3 cu in)
Performance
Horsepower Naturally Aspirated:
114 hp @ 5000 rpm (approx.)
Torque Naturally Aspirated:
191 Nm (141 lb-ft) @ 2500 rpm (approx.)
Horsepower Turbocharged:
162 hp @ 5200 rpm (approx.)
Torque Turbocharged:
268 Nm (198 lb-ft) @ 2500 rpm (approx.)
Fuel System
Fuel Delivery:
Bosch LH-Jetronic electronic fuel injection
Fuel Type:
Unleaded gasoline
Engine Management
ECM Type:
ECU (Engine Control Unit) with diagnostic capabilities.
Emissions Control:
Catalytic converter, oxygen sensors.
🔧 Transmission
Standard
Standard Transmission Type:
5-speed Manual (M46 O/D or M47)
Optional
Optional Transmission Type:
4-speed Automatic (AW71 or AW72, with lock-up torque converter)
Features
Automatic Transmission Modes:
Economy (E) and Power (P) modes
Fluid Specifications
Automatic Transmission Fluid Type:
Dexron II
Manual Transmission Fluid Type:
SAE 75W-90 or SAE 80W-90 GL-4 Gear Oil
📐 Dimensions
Exterior
Length:
4785 mm (188.4 in)
Width:
1750 mm (68.9 in)
Height:
1420 mm (55.9 in) (Sedan) / 1470 mm (57.9 in) (Wagon)
Wheelbase:
2770 mm (109.1 in)
Weights
Curb Weight:
1450-1550 kg (approx.)
Gross Vehicle Weight Rating:
2000-2100 kg (approx.)
Cargo
Cargo Volume Wagon:
820-1900 liters (with rear seats folded)
🛡️ Safety Features
Ratings
Crash Test Performance:
Volvos of this era were renowned for their robust safety structures, generally outperforming competitors in impact tests available at the time.
Active Features
ABS:
Anti-lock Braking System available on some models.
Passive Features
Airbags:
Driver's side airbag standard on most 1993 models, passenger airbag optional/unavailable depending on market.
Seatbelts:
Three-point seatbelts with pretensioners (front), reinforced cage construction, crumple zones.
Child Safety:
Rear door child safety locks, ISOFIX mounting points typically not present in this generation.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM cassette stereo, optional CD player. Basic speaker configurations.
Driver Assistance
Cruise Control:
Standard on most models.
Connectivity
Auxiliary Inputs:
N/A (pre-digital era).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 7,500 miles or 12 months, whichever comes first (synthetic oil recommended).
Air Filter Replacement:
Every 15,000 - 30,000 miles or as needed based on driving conditions.
Spark Plug Replacement:
Every 30,000 miles (standard) or 60,000 miles (platinum/iridium).
Timing Belt Replacement:
Every 60,000 miles or 5 years (critical for engine longevity, interference engine).
Fluid Specifications
Engine Oil Capacity And Type:
5.2 liters (5.5 quarts) of 5W-30, 10W-30, or 5W-40 synthetic or conventional oil (check owner's manual for specific viscosity recommendations based on climate).
Coolant Type:
Volvo Coolant (Green) or equivalent G-48 ethylene glycol-based antifreeze mixed 50/50 with distilled water.
Oil leaks (e.g., crankshaft seals, valve cover gasket), carbon build-up in cylinders, MAF sensor issues (less common on this model), injector seal leaks.
Common Suspension Problems:
Worn control arm bushings, worn ball joints, aging shock absorbers.
Volvo's long-standing reputation for safety, durability, and engineering excellence.
Model Evolution
940 Lineage:
Successor to the 700 series, sharing many components but with a more refined and slightly updated design. The 940 represented a more 'traditional' Volvo offering compared to the 960.
Production
Production Years:
1990-1998
Manufacturing Locations:
Ghent, Belgium; Kalmar, Sweden; Halifax, Canada; also assembled in other locations under license.
🏆 Awards & Recognition
Recognitions
Safety Awards:
Consistently rated highly for safety in its era by independent organizations and government bodies due to Volvo's inherent safety focus.
Ratings
Reliability Reputation:
Known for strong long-term reliability and durability, particularly the naturally aspirated models.
Certifications
Certification Standard:
Vehicles met or exceeded all applicable US Federal Motor Vehicle Safety Standards (FMVSS) and equivalent international standards for 1993.
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