Mercedes Benz W210 E Class Full Service & Repair Manual 1995-2002
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🏷️ Basic Information Identification Make: Mercedes-Benz Model: E-Class Chassis Code: W210 Production Years Covered: 1995-2002 👋 Introduction Market Context Market Position: Luxury mid-size sedan segment, representing Mercedes-Benz's commitment to engineering excellence and comfort. Competitive Landscape Competitive Analysis: Competed directly with models like the BMW 5 Series (E39), Audi A6 (C5), Lexus GS, and Jaguar S-Type, offering a blend of refined ride, advanced technology for its era, and premium build quality. Key Attributes Key Features Offered: Renowned for its robust construction, comfortable and spacious interior, smooth ride quality, and a range of powerful yet efficient engine options. Introduced significant advancements in safety and driver assistance systems. 📋 Manual Details Coverage Manual Type: Factory Service and Repair Workshop Manual Language: English Format: Digital Download (PDF) Accessibility: Instant download to computer, tablet, or smartphone Licensing: No extra fees, no expiry dates 📖 Manual Coverage Scope Coverage Scope: Comprehensive all repairs and servicing Systems Engine Systems: Engine mechanical, fuel injection, ignition, cooling, lubrication, exhaust Transmission Systems: Automatic and manual transmission overhaul, diagnostics, fluid service Drivetrain Systems: Front and rear axle, drive shafts, differentials Suspension Systems: Front and rear suspension components, shock absorbers, springs, steering linkage Brake Systems: Hydraulic brake system, ABS, ASR, brake pad/rotor replacement, caliper overhaul Electrical Systems: Wiring diagrams, fuse box locations, battery, starter, alternator, lighting, power accessories Body And Chassis: Body panel repair, doors, windows, sunroof, interior trim, chassis lubrication HVAC Systems: Heating, ventilation, air conditioning system diagnosis and repair Comfort Systems: Seats, mirrors, door locks, power windows, cruise control Procedures Maintenance Procedures: Oil changes, filter replacements, fluid checks, tune-ups, spark plug replacement Diagnostic Procedures: Troubleshooting guides, fault code interpretation, component testing Repair Procedures: Step-by-step instructions for component removal, installation, and adjustment Overhaul Procedures: Detailed rebuild procedures for major components like engines and transmissions Special Tools And Equipment: Identification and usage of specific tools required for repairs Technical Depth Technical Detail Level: Factory-level diagnostics, component-specific repair, wiring diagrams, torque specifications 📊 Manual Specifications File Attributes File Format: PDF Searchability: Fully searchable text content Printability: Printable pages for workshop use Resolution: High resolution for clear diagrams and text ⚙️ Engine Specifications Engine Variants Primary Engine Options: Inline-4 (M111), Inline-6 (M104, M112), V6 (M112), V8 (M113), Diesel (OM604, OM605, OM606, OM611, OM612, OM647) Common Gasoline Engines: E200 (2.0L), E220 (2.2L), E230 (2.3L), E240 (2.6L V6), E280 (2.8L I6/V6), E320 (3.2L I6/V6), E420 (4.2L V8), E430 (4.3L V8), E55 AMG (5.4L V8) Common Diesel Engines: E200 CDI (2.0L), E220 CDI (2.2L), E250 CDI (2.5L), E290 TD (2.9L), E300 TD (3.0L), E320 CDI (3.2L) Performance Data Example Performance E320 Sedan 1998: Horsepower: ~221 hp @ 5500 rpm, Torque: ~232 lb-ft @ 3750 rpm Example Performance E220 Cdi 2000: Horsepower: ~123 hp @ 4200 rpm, Torque: ~200 lb-ft @ 1800 rpm Fuel System Fuel Delivery Gasoline: Electronic Fuel Injection (EFI) - Bosch Motronic or similar Fuel Delivery Diesel: Common Rail Direct Injection (CDI) or Indirect Injection (IDI) with Turbocharging Emission Control Emission Standards: Euro 2, Euro 3 (depending on market and year) 🔧 Transmission Gearbox Options Standard Transmission: 5-speed Manual Transmission (less common in North America) Optional Transmission: 5-speed Automatic Transmission (722.6 'NAG' 5-speed electronically controlled) Amg Transmission: AMG Speedshift 5-speed Automatic Transmission (modified 722.6) Transmission Features Automatic Modes: Comfort (C) and Sport (S) modes Fluid Specs Automatic Transmission Fluid Type: MB Approved Automatic Transmission Fluid (e.g., MB 236.10, MB 236.12, MB 236.14 for later versions) 📐 Dimensions Exterior Dimensions Sedan Length: Approx. 4818 - 4843 mm (189.7 - 190.7 in) Sedan Width: Approx. 1799 mm (70.8 in) Sedan Height: Approx. 1426 - 1445 mm (56.1 - 56.9 in) Wheelbase: Approx. 2833 mm (111.5 in) Interior Dimensions Passenger Volume: High, offering spaciousness for front and rear occupants Cargo Capacity Sedan Trunk Volume: Approx. 540 liters (19.1 cu ft) Weights Curb Weight: Varies by engine and equipment, typically 1500-1800 kg (3300-4000 lbs) Gvw: Varies, typically around 2100-2300 kg (4600-5100 lbs) 🛡️ Safety Features Crash Testing Nthsa Ratings: Generally good for its era, with 4-star ratings in front impacts (check specific year/test). IIHS Ratings: Good in frontal impacts, acceptable in side impacts (check specific year/test). Active Features Active Safety Systems: Anti-lock Braking System (ABS), Acceleration Skid Control (ASR - later renamed ESP/Traction Control), Electronic Stability Program (ESP - optional/standard on higher trims/later years) Passive Features Passive Safety Features: Front airbags, side airbags (optional/standard), front and rear head protection airbags (optional/later years), seatbelt pretensioners, crumple zones, reinforced passenger cell. Lighting Headlight Technology: Halogen, Xenon HID (optional/standard on higher trims) 💡 Technology Features Infotainment Infotainment Systems: COMAND (Cockpit Management and Navigation DEvice) - early generation, Radio/Cassette/CD players, optional Bose sound system. Driver Assistance Driver Assistance Features: Cruise Control, Rain Sensing Wipers (optional), Parking Assist Sensors (optional), Xenon Headlights with Auto-Leveling (optional). Connectivity Connectivity Features: Limited for the era; typically Bluetooth telephony integrated with COMAND systems on later models. No native...
Luxury mid-size sedan segment, representing Mercedes-Benz's commitment to engineering excellence and comfort.
Competitive Landscape
Competitive Analysis:
Competed directly with models like the BMW 5 Series (E39), Audi A6 (C5), Lexus GS, and Jaguar S-Type, offering a blend of refined ride, advanced technology for its era, and premium build quality.
Key Attributes
Key Features Offered:
Renowned for its robust construction, comfortable and spacious interior, smooth ride quality, and a range of powerful yet efficient engine options. Introduced significant advancements in safety and driver assistance systems.
📋 Manual Details
Coverage
Manual Type:
Factory Service and Repair Workshop Manual
Language:
English
Format:
Digital Download (PDF)
Accessibility:
Instant download to computer, tablet, or smartphone
MB Approved Automatic Transmission Fluid (e.g., MB 236.10, MB 236.12, MB 236.14 for later versions)
📐 Dimensions
Exterior Dimensions
Sedan Length:
Approx. 4818 - 4843 mm (189.7 - 190.7 in)
Sedan Width:
Approx. 1799 mm (70.8 in)
Sedan Height:
Approx. 1426 - 1445 mm (56.1 - 56.9 in)
Wheelbase:
Approx. 2833 mm (111.5 in)
Interior Dimensions
Passenger Volume:
High, offering spaciousness for front and rear occupants
Cargo Capacity
Sedan Trunk Volume:
Approx. 540 liters (19.1 cu ft)
Weights
Curb Weight:
Varies by engine and equipment, typically 1500-1800 kg (3300-4000 lbs)
Gvw:
Varies, typically around 2100-2300 kg (4600-5100 lbs)
🛡️ Safety Features
Crash Testing
Nthsa Ratings:
Generally good for its era, with 4-star ratings in front impacts (check specific year/test).
IIHS Ratings:
Good in frontal impacts, acceptable in side impacts (check specific year/test).
Active Features
Active Safety Systems:
Anti-lock Braking System (ABS), Acceleration Skid Control (ASR - later renamed ESP/Traction Control), Electronic Stability Program (ESP - optional/standard on higher trims/later years)
Passive Features
Passive Safety Features:
Front airbags, side airbags (optional/standard), front and rear head protection airbags (optional/later years), seatbelt pretensioners, crumple zones, reinforced passenger cell.
Lighting
Headlight Technology:
Halogen, Xenon HID (optional/standard on higher trims)
💡 Technology Features
Infotainment
Infotainment Systems:
COMAND (Cockpit Management and Navigation DEvice) - early generation, Radio/Cassette/CD players, optional Bose sound system.
Limited for the era; typically Bluetooth telephony integrated with COMAND systems on later models. No native smartphone integration (e.g., Apple CarPlay, Android Auto).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 10,000 - 15,000 miles (15,000 - 25,000 km) or 1 year, whichever comes first (depends on engine oil specification and driving conditions).
Major Service Intervals:
Spark plugs, transmission fluid, coolant, brake fluid typically at 60,000 - 100,000 miles (100,000 - 160,000 km).
Fluid Specifications
Engine Oil Specification:
MB Approved 229.1, 229.3, 229.5 (for gasoline engines, depending on specific engine and year). For diesel, MB 229.1, 229.3, 229.5, 228.3 (for older diesels).
Coolant Type:
MB Approved Antifreeze/Coolant (e.g., G48, MB 325.0) - typically a blue/green silicate-based coolant.
Brake Fluid Type:
DOT 4 (MB Approved)
Known Issues
Common W210 Issues Gasoline:
Mass Air Flow (MAF) sensor failure, ignition coil packs, crank position sensor, oil cooler seals, vacuum leaks, rust/corrosion (particularly rear wheel arches, jacking points).
Building on a long history of automotive innovation and luxury, Mercedes-Benz positioned the W210 E-Class as a successor to the highly regarded W124 chassis, maintaining its reputation for engineering, durability, and comfort.
Model Development
W210 Evolution:
Introduced a more rounded, aerodynamic design compared to the angular W124. Key updates over its production run included more advanced engine technologies (e.g., CDI diesel, V6 engines), improved safety features, and updated interior electronics and comfort options.
Production Details
Manufacturing Locations:
Primarily manufactured in Germany (Sindelfingen, Bremen), with some production in other global facilities.
Production Numbers
Global Production Volume:
Over 1.5 million units produced worldwide.
🏆 Awards & Recognition
Recognitions
Model Accolades:
Consistently ranked high in owner satisfaction surveys for comfort, reliability (when properly maintained), and build quality. JD Power and Associates awards for its segment.
Ratings
Consumer Ratings:
Often praised for its comfortable ride, spacious interior, and robust build, although some earlier models faced criticism for electrical gremlins and rust issues.
Certifications
Safety Certifications:
Compliant with all applicable safety regulations in its intended markets, achieving good crash test results for its time.
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