🏷️ Basic Information Identification Make: Kawasaki Model: KDX200 / KDX220 Model Years Covered: 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006 Common Abbreviation: KDX200 / KDX220 Series Codes Chassis Codes: Varies by year and specific KDX model (e.g., KDX200-H1, KDX220-A1). Consult manual for exact codes. 👋 Introduction Market Position Segment: Off-road / Enduro Motorcycle Target Audience: Enthusiasts, DIY mechanics, and professional service technicians working on Kawasaki KDX200 and KDX220 models. Competitive Analysis Type Of Information: Specific vehicle repair information, not generic. Aligns with factory service manuals used by authorized dealers. Key Features Content Detail: Comprehensive step-by-step instructions, diagrams, illustrations, wiring schematics, and specifications. Benefits To Owner: Enables DIY repairs, saves money, increases vehicle knowledge, and provides quick access to critical maintenance and repair data. Delivery Method: Instant Download 📋 Manual Details Coverage Areas Region Of Applicability: Global (General service procedures applicable across markets, with potential for regional variations in specific regulations or parts availability). Page Count Estimated Page Count: Comprehensive (Actual page count not specified, but described as 'COMPLETE official full service repair manual' and '700+ pages' typical for this depth). Manual Type Type: Official Factory Service Manual / Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Complete disassembly, inspection, repair, and reassembly of all internal engine components, including cylinder, piston, crankshaft, connecting rod, transmission gears, clutch, and lubrication system. Engine Electrical: Ignition system, charging system, lighting, starter system (if applicable), wiring diagrams, troubleshooting electrical faults, and component testing. Fuel System: Carburetor adjustment, cleaning, and overhaul; fuel tank, fuel lines, and fuel pump (if applicable) inspection and maintenance. Cooling System: Radiator, hoses, water pump, and thermostat inspection and service for liquid-cooled models. Suspension: Front forks (including oil changes, seal replacement, and internal component service), rear shock absorber (including adjustment and overhaul), linkages, and bearings. Braking System: Hydraulic disc brake systems (front and rear), including caliper overhaul, pad replacement, fluid bleeding, master cylinder service, and line inspection. Wheels And Tires: Wheel bearing service, spoke tension adjustment (for spoked wheels), tire inspection and replacement, and wheel balancing. Chassis And Frame: Frame inspection for damage, steering head bearing service, swingarm and pivot bearing maintenance, and general chassis component checks. Bodywork And Trim: Removal and installation of body panels, fenders, seat, handlebars, and other exterior components. Electrical Schematics: Detailed wiring diagrams for all electrical systems, color-coded for easy identification. Procedures Included Preventative Maintenance: Scheduled maintenance tasks, lubrication points, filter changes, fluid flushes, and general inspection procedures. Troubleshooting: Diagnostic procedures for identifying and resolving common and uncommon mechanical and electrical problems, symptoms, causes, and corrective actions. Repair Procedures: Step-by-step instructions for component removal, repair, replacement, and reassembly. Rebuilding Procedures: Detailed guides for complete engine rebuilds, carburetor overhauls, and suspension component rebuilding. Specifications And Data: Torque specifications, clearances, fluid capacities, wear limits, and other critical technical data for all components. Technical Depth Depth: Comprehensive (Covers basic maintenance to complete engine rebuilds and advanced diagnostics). Detail Level: Factory Service Manual standard, equivalent to dealership technician level. Diagnostics: In-depth troubleshooting flowcharts and diagnostic trees for electrical and mechanical issues. 📊 Manual Specifications File Format Format: PDF Compatibility: All Versions of Windows & Mac Software Requirements: Adobe PDF Reader & WinZip Print Quality Printability: Full Printable (Allows users to print individual pages or sections as needed). Image Zoom: YES (Allows zooming in on diagrams and images for clarity). Binding Type Binding: N/A (Digital PDF format) Paper Type Paper Type: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Type: 2-stroke, Liquid-cooled Engine Displacement Kdx200: 198 cc (approx.) Engine Displacement Kdx220: 215 cc (approx.) Bore X Stroke Kdx200: 66.0 x 58.0 mm (typical, consult manual for exact specs) Bore X Stroke Kdx220: 70.0 x 56.0 mm (typical, consult manual for exact specs) Compression Ratio: Varies by year and model, typically around 7.0:1 to 7.5:1 (consult manual) Induction: Kawasaki Integrated Power Valve System (KIPS), Carburetor (e.g., Keihin PWK series) Performance Horsepower Kdx200: Approx. 30-35 HP (Varies by year, tune, and market; consult manual for specific dyno charts or specs) Torque Kdx200: Approx. 20-23 lb-ft (Varies by year and tune; consult manual) Fuel System Carburetor Type: Typically a single Keihin flat-slide carburetor (e.g., 32mm or 35mm depending on year/model) Fuel Type: Unleaded gasoline (Octane rating as specified in manual, typically 91 or higher) Fuel Oil Mix Ratio: Typically 50:1 or 60:1 for 2-stroke oil (consult manual for exact ratio and recommended oil type). 🔧 Transmission Standard Type: 6-speed constant mesh Optional Optional Transmission: N/A (Standard for this model) Features Clutch Type: Wet, multi-plate Transmission Oil Type: API GL-4, SAE 80 or 90 hypoid gear oil (consult manual for specific viscosity and brand recommendations). 📐 Dimensions Exterior Overall Length: Varies by year, but generally around 2160-2180 mm (consult manual) Overall Width: Varies by year, but generally around 800-820 mm (consult manual)...