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Subaru Legacy 1995 Service Repair Manual

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The 1995 Subaru Legacy, built on the BD/BG/BK platform, represents the second generation of this esteemed mid-size sedan and wagon. Known for its robust engineering and the distinctive advantage of standard Symmetrical All-Wheel Drive on most models, the Legacy offered a compelling alternative to competitors like the Toyota Camry and Honda Accord. Available in both 4-door sedan and 5-door wagon body styles, it was powered by either the 2.2-liter EJ22 Boxer-4 engine producing 135 horsepower or the 2.5-liter EJ25D Boxer-4 engine delivering 165 horsepower. This generation featured a more aerodynamic design than its predecessor and was primarily manufactured in Japan. This comprehensive Factory Service Manual (FSM) provides over 1000 pages of detailed information essential for the maintenance and repair of the 1995 Subaru Legacy. It covers all major systems, including engine diagnosis and overhaul for both EJ22 and EJ25D variants, transmission service for manual and automatic options, drivetrain, suspension, brakes, steering, and electrical systems. The manual also details maintenance procedures, troubleshooting guides for common issues such as potential head gasket problems on the EJ25D, and diagnostic steps for the 4EAT transmission. With extensive technical specifications, wiring diagrams, and special tool requirements, this English-language resource is an invaluable tool for owners and technicians alike. 🏷️ Basic Information Identification Make: Subaru Model: Legacy Year: 1995 Codes Platform Code: BD/BG/BK 👋 Introduction Market Position Segment: Mid-size sedan and wagon. Target Audience: Individuals and mechanics seeking detailed repair and maintenance information for the 1995 Subaru Legacy. Competitive Analysis Key Competitors: Toyota Camry, Honda Accord, Ford Taurus, Nissan Altima. Key Features Drivetrain Offering: Standard Symmetrical All-Wheel Drive on most models, a significant differentiator. Body Styles: Offered as a 4-door sedan and a 5-door wagon (often referred to as the 'Grand Wagon' in some markets). 📋 Manual Details Coverage Areas General Coverage: Complete service and repair information for the 1995 Subaru Legacy. Page Count Estimated Page Count: 1000+ Manual Type Type: Factory Service Manual (FSM) Language Language: English Format Format: PDF Download File Format: PDF Print Quality: High-resolution, suitable for printing. Binding Type: N/A (Digital Download) Paper Type: N/A (Digital Download) 📖 Manual Coverage Systems Covered Engine: Detailed diagnosis, repair, and overhaul procedures for all 1995 Legacy engine options, including the EJ22 and EJ25 SOHC and DOHC variants. Transmission: Service and repair procedures for both the 5-speed manual (M-series) and 4-speed automatic (4EAT) transmissions, including torque converter and transfer clutch service. Drivetrain: Front and rear differential service, CV axle repair, driveshaft maintenance, and Subaru's Symmetrical All-Wheel Drive system operation and repair. Suspension: Front and rear suspension component replacement (struts, control arms, bushings), alignment specifications, and troubleshooting. Brakes: Front and rear brake system service (pads, rotors, calipers), hydraulic system bleeding, parking brake adjustment, and ABS system diagnostics. Steering: Power steering system diagnosis and repair, steering column service, and rack and pinion replacement. Electrical: Comprehensive wiring diagrams, component testing procedures, starter, alternator, battery, lighting systems, interior electronics, and Body Control Module (BCM) troubleshooting. Fuel System: Fuel pump testing, injector service, fuel filter replacement, EVAP system diagnostics. Cooling System: Radiator service, water pump replacement, thermostat testing, coolant type and capacity. HVAC: Air conditioning system service and repair, heater core replacement, blower motor diagnostics. Body: Exterior and interior panel removal and installation, door lock mechanisms, glass replacement, body panel repair. Procedures Included Maintenance: Oil changes, filter replacements, spark plug replacement, fluid level checks, belt inspections and replacement. Troubleshooting: Step-by-step diagnostic procedures for common and complex drivability issues, electrical faults, and mechanical problems. Repair: Detailed instructions for component removal, installation, and adjustment for all major vehicle systems. Diagnostics: OBD-I (On-Board Diagnostics) fault code retrieval and interpretation, sensor testing, actuator testing. Special Tools: Identification and usage instructions for Subaru-specific tools required for certain procedures. Technical Depth Depth: Comprehensive, ranging from basic fluid changes and component replacements to complete engine and transmission rebuilds. Diagnostic Detail: In-depth diagnostic flowcharts and symptom-based troubleshooting guides. Specifications: Extensive torque specifications, clearance measurements, resistance values, and voltage readings. ⚙️ Engine Specifications Primary Engine Engine 1 Code: EJ22 Engine 1 Type: Naturally Aspirated Boxer-4 Engine 1 Displacement: 2.2 Liters (2212 cc) Engine 1 Configuration: Horizontally Opposed (Boxer) Engine 1 Valvetrain: SOHC (Single Overhead Camshaft), 16 valves (2 per cylinder) Engine 1 Horsepower: 135 hp @ 5600 rpm Engine 1 Torque: 145 lb-ft @ 4000 rpm Secondary Engine Engine 2 Code: EJ25D Engine 2 Type: Naturally Aspirated Boxer-4 (Phase II in some markets) Engine 2 Displacement: 2.5 Liters (2457 cc) Engine 2 Valvetrain: DOHC (Double Overhead Camshaft), 16 valves (4 per cylinder) Engine 2 Horsepower: 165 hp @ 5600 rpm Engine 2 Torque: 162 lb-ft @ 4000 rpm Fuel System Injection Type: Multi-point Fuel Injection (MPI) Fuel Requirement: Unleaded Regular (87 Octane) 🔧 Transmission Standard Transmission Type Standard: 5-Speed Manual Transmission (M-series) Optional Transmission Type Optional: 4-Speed Automatic Transmission (4EAT) Features AWD Integration: Both transmissions integrate with Subaru's viscous-coupling center...
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Subaru Legacy 1995 Service Repair ManualSubaru Legacy 1995 Service Repair ManualSubaru Legacy 1995 Service Repair Manual
The 1995 Subaru Legacy, built on the BD/BG/BK platform, represents the second generation of this esteemed mid-size sedan and wagon. Known for its robust engineering and the distinctive advantage of standard Symmetrical All-Wheel Drive on most models, the Legacy offered a compelling alternative to competitors like the Toyota Camry and Honda Accord. Available in both 4-door sedan and 5-door wagon body styles, it was powered by either the 2.2-liter EJ22 Boxer-4 engine producing 135 horsepower or the 2.5-liter EJ25D Boxer-4 engine delivering 165 horsepower. This generation featured a more aerodynamic design than its predecessor and was primarily manufactured in Japan. This comprehensive Factory Service Manual (FSM) provides over 1000 pages of detailed information essential for the maintenance and repair of the 1995 Subaru Legacy. It covers all major systems, including engine diagnosis and overhaul for both EJ22 and EJ25D variants, transmission service for manual and automatic options, drivetrain, suspension, brakes, steering, and electrical systems. The manual also details maintenance procedures, troubleshooting guides for common issues such as potential head gasket problems on the EJ25D, and diagnostic steps for the 4EAT transmission. With extensive technical specifications, wiring diagrams, and special tool requirements, this English-language resource is an invaluable tool for owners and technicians alike.
🏷️ Basic Information
Identification
Make:
Subaru
Model:
Legacy
Year:
1995
Codes
Platform Code:
BD/BG/BK
👋 Introduction
Market Position
Segment:
Mid-size sedan and wagon.
Target Audience:
Individuals and mechanics seeking detailed repair and maintenance information for the 1995 Subaru Legacy.
Competitive Analysis
Key Competitors:
Toyota Camry, Honda Accord, Ford Taurus, Nissan Altima.
Key Features
Drivetrain Offering:
Standard Symmetrical All-Wheel Drive on most models, a significant differentiator.
Body Styles:
Offered as a 4-door sedan and a 5-door wagon (often referred to as the 'Grand Wagon' in some markets).
📋 Manual Details
Coverage Areas
General Coverage:
Complete service and repair information for the 1995 Subaru Legacy.
Page Count
Estimated Page Count:
1000+
Manual Type
Type:
Factory Service Manual (FSM)
Language
Language:
English
Format
Format:
PDF Download
File Format:
PDF
Print Quality:
High-resolution, suitable for printing.
Binding Type:
N/A (Digital Download)
Paper Type:
N/A (Digital Download)
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagnosis, repair, and overhaul procedures for all 1995 Legacy engine options, including the EJ22 and EJ25 SOHC and DOHC variants.
Transmission:
Service and repair procedures for both the 5-speed manual (M-series) and 4-speed automatic (4EAT) transmissions, including torque converter and transfer clutch service.
Drivetrain:
Front and rear differential service, CV axle repair, driveshaft maintenance, and Subaru's Symmetrical All-Wheel Drive system operation and repair.
Suspension:
Front and rear suspension component replacement (struts, control arms, bushings), alignment specifications, and troubleshooting.
Brakes:
Front and rear brake system service (pads, rotors, calipers), hydraulic system bleeding, parking brake adjustment, and ABS system diagnostics.
Steering:
Power steering system diagnosis and repair, steering column service, and rack and pinion replacement.
Electrical:
Comprehensive wiring diagrams, component testing procedures, starter, alternator, battery, lighting systems, interior electronics, and Body Control Module (BCM) troubleshooting.
Fuel System:
Fuel pump testing, injector service, fuel filter replacement, EVAP system diagnostics.
Cooling System:
Radiator service, water pump replacement, thermostat testing, coolant type and capacity.
HVAC:
Air conditioning system service and repair, heater core replacement, blower motor diagnostics.
Body:
Exterior and interior panel removal and installation, door lock mechanisms, glass replacement, body panel repair.
Procedures Included
Maintenance:
Oil changes, filter replacements, spark plug replacement, fluid level checks, belt inspections and replacement.
Troubleshooting:
Step-by-step diagnostic procedures for common and complex drivability issues, electrical faults, and mechanical problems.
Repair:
Detailed instructions for component removal, installation, and adjustment for all major vehicle systems.
Diagnostics:
OBD-I (On-Board Diagnostics) fault code retrieval and interpretation, sensor testing, actuator testing.
Special Tools:
Identification and usage instructions for Subaru-specific tools required for certain procedures.
Technical Depth
Depth:
Comprehensive, ranging from basic fluid changes and component replacements to complete engine and transmission rebuilds.
Diagnostic Detail:
In-depth diagnostic flowcharts and symptom-based troubleshooting guides.
Specifications:
Extensive torque specifications, clearance measurements, resistance values, and voltage readings.
⚙️ Engine Specifications
Primary Engine
Engine 1 Code:
EJ22
Engine 1 Type:
Naturally Aspirated Boxer-4
Engine 1 Displacement:
2.2 Liters (2212 cc)
Engine 1 Configuration:
Horizontally Opposed (Boxer)
Engine 1 Valvetrain:
SOHC (Single Overhead Camshaft), 16 valves (2 per cylinder)
Engine 1 Horsepower:
135 hp @ 5600 rpm
Engine 1 Torque:
145 lb-ft @ 4000 rpm
Secondary Engine
Engine 2 Code:
EJ25D
Engine 2 Type:
Naturally Aspirated Boxer-4 (Phase II in some markets)
Engine 2 Displacement:
2.5 Liters (2457 cc)
Engine 2 Valvetrain:
DOHC (Double Overhead Camshaft), 16 valves (4 per cylinder)
Engine 2 Horsepower:
165 hp @ 5600 rpm
Engine 2 Torque:
162 lb-ft @ 4000 rpm
Fuel System
Injection Type:
Multi-point Fuel Injection (MPI)
Fuel Requirement:
Unleaded Regular (87 Octane)
🔧 Transmission
Standard
Transmission Type Standard:
5-Speed Manual Transmission (M-series)
Optional
Transmission Type Optional:
4-Speed Automatic Transmission (4EAT)
Features
AWD Integration:
Both transmissions integrate with Subaru's viscous-coupling center differential Symmetrical All-Wheel Drive system.
Fluid Specifications
Manual Transmission Fluid:
Subaru Extra-S (or equivalent API GL-5) SAE 75W-90 synthetic gear oil.
Automatic Transmission Fluid:
Subaru ATF-HP (or equivalent Dexron III compatible fluid)
📐 Dimensions
Exterior
Wheelbase Sedan:
104.3 inches (2649 mm)
Wheelbase Wagon:
104.3 inches (2649 mm)
Length Sedan:
187.4 inches (4760 mm)
Length Wagon:
188.8 inches (4796 mm)
Width:
69.1 inches (1755 mm)
Height Sedan:
55.1 inches (1400 mm)
Height Wagon:
56.9 inches (1445 mm)
Weights
Curb Weight Est:
3100 - 3400 lbs (depending on trim and drivetrain)
Towing Capacity:
1000 lbs (2000 lbs with optional trailer brake controller and proper hitch, consult owner's manual for specifics)
Wheels Tires
Wheelbase Bolt Pattern:
5x100mm
Wheel Size Standard:
15 inch (Alloy or Steel)
Tire Size Standard:
205/60R15
🛡️ Safety Features
Ratings
NHTSA Rollover Rating:
4/5 stars (for wagons, sedans typically not rated for rollover)
Passive Features
Airbags:
Driver and front passenger airbags (standard on most trims).
Seatbelts:
Three-point front and rear seatbelts, driver's seatbelt pre-tensioner.
Crumple Zones:
Front and rear crumple zones designed to absorb impact energy.
Active Features
ABS:
Anti-lock Braking System (ABS) available on select trims, standard on higher trims.
💡 Technology Features
Infotainment
Audio System:
Factory-installed AM/FM stereo with cassette player, optional CD player.
Speakers:
Typically 4 or 6 speakers depending on trim level.
Driver Assistance
Cruise Control:
Standard on many trim levels.
Connectivity
Phone Integration:
No integrated Bluetooth or smartphone connectivity; provisions for aftermarket car kits may exist.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles or 3 months (severe duty) / 7,500 miles or 6 months (normal duty). Consult manual for specifics.
Spark Plug Replacement Ej22:
Approximately 30,000 miles (platinum tipped, copper plugs require more frequent changes).
Timing Belt Replacement Ej25D:
Crucial item, typically every 60,000 to 90,000 miles or 4-5 years. The EJ25D is an interference engine; failure leads to severe damage.
Fluid Specifications
Engine Oil Capacity Ej22:
4.7 US quarts (4.4 liters) with filter change.
Engine Oil Type:
API SG or SH, SAE 5W-30 or 10W-30. Check manual for specific temperature recommendations.
Coolant Type:
Subaru Super Coolant (or equivalent ethylene glycol-based coolant with corrosion inhibitors). Capacity approx. 7.7 US quarts (7.3 liters).
Known Issues
Ej25D Head Gaskets:
Early EJ25D engines (including some 1995 models) were known for head gasket failures. The manual will detail diagnostic procedures and replacement.
Awt Transmission Issues:
Some 4EAT transmissions could experience delayed engagement or torque converter shudder; manual covers diagnostic steps.
Cv Axle Boots:
Wear and tear on front and rear CV axle boots can lead to premature failure if not addressed.
📚 Vehicle History
Brand Heritage
Subaru Legacy Introduction:
The Subaru Legacy was introduced globally in 1989 as a replacement for the Subaru Leone.
Model Evolution
Second Generation Launch:
The 1995 model year marks the introduction of the second generation Legacy (BD/BG/BK platform), replacing the first-generation (AB/AC/AD).
Design Changes:
Second generation featured a more rounded and aerodynamic design compared to its predecessor.
Production
Manufacturing Location:
Primarily manufactured in Gunma, Japan.
🏆 Awards & Recognition
Recognitions
Car And Driver તિહાસ:
Subaru Legacy models have historically appeared on Car and Driver's 10Best lists in various iterations, often for their AWD and handling.
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