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Dodge Ram 1996-1997 Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Ram Year Range: 1996-1997 Codes Vin Decoder Info: Manual likely contains information to decode VIN for specific vehicle configuration 👋 Introduction Market Position Segment: Full-size Pickup Truck Competitive Analysis Competitors: Ford F-Series, Chevrolet Silverado/GMC Sierra Key Features Vehicle Strengths: Robust chassis, powerful engine options, towing capability Manual Value Proposition Target Audience: DIY Mechanics, Independent Repair Shops, Fleet Maintenance 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive Service, Maintenance, and Repair Page Count Estimated Pages: 1000+ Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: Printed Book (assumed from description, digital PDF often available) 📖 Manual Coverage Systems Covered Engine: All gasoline and diesel engines Transmission: Automatic and Manual Transmissions Drivetrain: 4x2 and 4x4 Systems, Differentials, Axles, CV Joints Brakes: Hydraulic and ABS Systems Suspension: Front and Rear Suspension, Steering Electrical: Wiring Diagrams, Lighting, Ignition, Starting, Charging, Accessories Body And Frame: Body Panels, Doors, Glass, Interior Trim, Frame Components Climate Control: HVAC System Operation and Repair Fuel System: Fuel Tank, Pump, Lines, Injectors, Emissions Control Cooling System: Radiator, Water Pump, Thermostat, Hoses Exhaust System: Catalytic Converter, Muffler, Pipes Procedures Included Maintenance: Scheduled Maintenance, Fluid Changes, Filter Replacements, Inspections Diagnostics: Troubleshooting Guides, Symptom-Based Diagnostics, DTC Interpretation Repair: Step-by-Step Repair Procedures for all Major Components Overhaul: Engine and Transmission Rebuild Procedures Adjustment: Wheel Alignment, Brake Adjustment, Clutch Adjustment Replacement: Component Replacement (e.g., alternator, starter, water pump) Specifications: Torque Specifications, Clearances, Fluid Capacities Diagnostics Codes: On-board diagnostic (OBD-II) system information and trouble codes (for 1996+) Technical Depth Depth: Detailed Diagnostic Procedures, Exploded Views, Component-Level Repair 📊 Manual Specifications File Format Digital Format Options: PDF (likely available for digital versions) Print Quality Print Quality: High-quality printing with clear diagrams and text (typical for OEM manuals) Binding Type Binding: Stapled, Perfect Bound, or Wire-O (depends on publisher) Paper Type Paper Quality: Durable paper stock suitable for workshop environments Content Detail Illustrations: Exploded views, diagrams, and illustrations for clarity Troubleshooting Charts: Detailed charts to diagnose common problems ⚙️ Engine Specifications Primary Engine Gas Engine Code: 3.9L Magnum (12-valve V6) Displacement Liters: 3.9 Horsepower Hp: 175 @ 4800 RPM Torque Lb Ft: 230 @ 3200 RPM Optional Engine Gas Engine Code: 5.9L Magnum (16-valve V8) Displacement Liters: 5.9 Horsepower Hp: 230-245 @ 4000-4400 RPM Torque Lb Ft: 335-350 @ 3200 RPM Optional Engine Diesel Engine Code: 5.9L Cummins Turbo Diesel I6 Displacement Liters: 5.9 Horsepower Hp: 180-215 @ 2500 RPM Torque Lb Ft: 420-440 @ 1600 RPM Fuel System Fuel Delivery Gas: Multi-port Fuel Injection (MPI) Fuel Delivery Diesel: Inline Injection Pump (VE or P7100 depending on variant) Engine Management ECU Type: Chrysler Powertrain Control Module (PCM) 🔧 Transmission Standard Transmission Type: 5-Speed Manual (NV3500 for V6/light-duty V8, NV4500 for heavy-duty V8/Diesel) Optional Transmission Type: 4-Speed Automatic (46RE for V8/Diesel, A500/A518 for V6) Features Transfer Case: Manual or Electronic Shift 4x4 Transfer Case 📐 Dimensions Exterior Body Styles: Regular Cab, Club Cab (Extended Cab) Bed Lengths: 6.5 ft, 8 ft Weights Gvwr Range: 5,000 lbs to 8,800 lbs (depending on configuration) Curb Weight Range: 4,200 lbs to 6,500 lbs (depending on configuration) 🛡️ Safety Features Ratings NHTSA Frontal Crash Test: Not extensively tested by NHTSA for this era, generally considered robust. Active Features ABS: Available Anti-lock Braking System (ABS) on rear wheels or 4-wheel Passive Features Airbags: Driver Airbag standard, Passenger Airbag optional on some models Seatbelts: 3-point front seat belts, lap belts in rear 💡 Technology Features Infotainment Audio System: AM/FM stereo, Cassette player, CD player (optional) Driver Assistance Cruise Control: Standard on most trims Connectivity Phone Integration: None (pre-Bluetooth era) 🔧 Maintenance Service Intervals Oil Change Gas: 3,000-7,500 miles or 3-6 months (depending on oil type and driving conditions) Oil Change Diesel: 3,000-5,000 miles or 3-6 months (diesel specific oil recommended) Tune Up: Spark plugs every 30,000-100,000 miles (depending on type), air filter every 15,000-30,000 miles. Transmission Fluid: Change every 30,000-60,000 miles (depending on transmission type and usage). Fluid Specifications Engine Oil Gas: API SG/SH SAE 5W-30 or 10W-30 (check owner's manual for specific viscosity based on temperature) Engine Oil Diesel: API CG-4 or CH-4 SAE 15W-40 (diesel specific) Coolant: Mopar OAT or HOAT coolant, 50/50 mix with distilled water (check specific type for your model) Transmission Fluid Auto: ATF+4 (or equivalent DEXRON-III/MERCON for earlier models before ATF+4 standardization) Transmission Fluid Manual: Gear oil, SAE 75W-90 GL-5 Brake Fluid: DOT 3 Known Issues Common Problems: Cracked exhaust manifolds (V8s), fuel pump failures, heater core issues, rear main seal leaks (especially on Cummins), transmission hard shifts (46RE), aging rubber components (hoses, bushings). Diesel Specific Concerns: Injectors, injection pump wear, turbocharger issues on higher mileage units, exhaust manifold cracking. 📚 Vehicle History Brand Heritage Dodge Truck Legacy: Dodge has a long history of producing durable and capable trucks. Model Evolution Third Generation Ram: This generation (1994-2001)...
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Dodge Ram 1996-1997 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Ram
Year Range:
1996-1997
Codes
Vin Decoder Info:
Manual likely contains information to decode VIN for specific vehicle configuration
👋 Introduction
Market Position
Segment:
Full-size Pickup Truck
Competitive Analysis
Competitors:
Ford F-Series, Chevrolet Silverado/GMC Sierra
Key Features
Vehicle Strengths:
Robust chassis, powerful engine options, towing capability
Manual Value Proposition
Target Audience:
DIY Mechanics, Independent Repair Shops, Fleet Maintenance
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive Service, Maintenance, and Repair
Page Count
Estimated Pages:
1000+
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
Printed Book (assumed from description, digital PDF often available)
📖 Manual Coverage
Systems Covered
Engine:
All gasoline and diesel engines
Transmission:
Automatic and Manual Transmissions
Drivetrain:
4x2 and 4x4 Systems, Differentials, Axles, CV Joints
Brakes:
Hydraulic and ABS Systems
Suspension:
Front and Rear Suspension, Steering
Electrical:
Wiring Diagrams, Lighting, Ignition, Starting, Charging, Accessories
Body And Frame:
Body Panels, Doors, Glass, Interior Trim, Frame Components
Climate Control:
HVAC System Operation and Repair
Fuel System:
Fuel Tank, Pump, Lines, Injectors, Emissions Control
Cooling System:
Radiator, Water Pump, Thermostat, Hoses
Exhaust System:
Catalytic Converter, Muffler, Pipes
Procedures Included
Maintenance:
Scheduled Maintenance, Fluid Changes, Filter Replacements, Inspections
Diagnostics:
Troubleshooting Guides, Symptom-Based Diagnostics, DTC Interpretation
Repair:
Step-by-Step Repair Procedures for all Major Components
Overhaul:
Engine and Transmission Rebuild Procedures
Adjustment:
Wheel Alignment, Brake Adjustment, Clutch Adjustment
Replacement:
Component Replacement (e.g., alternator, starter, water pump)
Specifications:
Torque Specifications, Clearances, Fluid Capacities
Diagnostics Codes:
On-board diagnostic (OBD-II) system information and trouble codes (for 1996+)
Technical Depth
Depth:
Detailed Diagnostic Procedures, Exploded Views, Component-Level Repair
📊 Manual Specifications
File Format
Digital Format Options:
PDF (likely available for digital versions)
Print Quality
Print Quality:
High-quality printing with clear diagrams and text (typical for OEM manuals)
Binding Type
Binding:
Stapled, Perfect Bound, or Wire-O (depends on publisher)
Paper Type
Paper Quality:
Durable paper stock suitable for workshop environments
Content Detail
Illustrations:
Exploded views, diagrams, and illustrations for clarity
Troubleshooting Charts:
Detailed charts to diagnose common problems
⚙️ Engine Specifications
Primary Engine Gas
Engine Code:
3.9L Magnum (12-valve V6)
Displacement Liters:
3.9
Horsepower Hp:
175 @ 4800 RPM
Torque Lb Ft:
230 @ 3200 RPM
Optional Engine Gas
Engine Code:
5.9L Magnum (16-valve V8)
Displacement Liters:
5.9
Horsepower Hp:
230-245 @ 4000-4400 RPM
Torque Lb Ft:
335-350 @ 3200 RPM
Optional Engine Diesel
Engine Code:
5.9L Cummins Turbo Diesel I6
Displacement Liters:
5.9
Horsepower Hp:
180-215 @ 2500 RPM
Torque Lb Ft:
420-440 @ 1600 RPM
Fuel System
Fuel Delivery Gas:
Multi-port Fuel Injection (MPI)
Fuel Delivery Diesel:
Inline Injection Pump (VE or P7100 depending on variant)
Engine Management
ECU Type:
Chrysler Powertrain Control Module (PCM)
🔧 Transmission
Standard Transmission
Type:
5-Speed Manual (NV3500 for V6/light-duty V8, NV4500 for heavy-duty V8/Diesel)
Optional Transmission
Type:
4-Speed Automatic (46RE for V8/Diesel, A500/A518 for V6)
Features
Transfer Case:
Manual or Electronic Shift 4x4 Transfer Case
📐 Dimensions
Exterior
Body Styles:
Regular Cab, Club Cab (Extended Cab)
Bed Lengths:
6.5 ft, 8 ft
Weights
Gvwr Range:
5,000 lbs to 8,800 lbs (depending on configuration)
Curb Weight Range:
4,200 lbs to 6,500 lbs (depending on configuration)
🛡️ Safety Features
Ratings
NHTSA Frontal Crash Test:
Not extensively tested by NHTSA for this era, generally considered robust.
Active Features
ABS:
Available Anti-lock Braking System (ABS) on rear wheels or 4-wheel
Passive Features
Airbags:
Driver Airbag standard, Passenger Airbag optional on some models
Seatbelts:
3-point front seat belts, lap belts in rear
💡 Technology Features
Infotainment
Audio System:
AM/FM stereo, Cassette player, CD player (optional)
Driver Assistance
Cruise Control:
Standard on most trims
Connectivity
Phone Integration:
None (pre-Bluetooth era)
🔧 Maintenance
Service Intervals
Oil Change Gas:
3,000-7,500 miles or 3-6 months (depending on oil type and driving conditions)
Oil Change Diesel:
3,000-5,000 miles or 3-6 months (diesel specific oil recommended)
Tune Up:
Spark plugs every 30,000-100,000 miles (depending on type), air filter every 15,000-30,000 miles.
Transmission Fluid:
Change every 30,000-60,000 miles (depending on transmission type and usage).
Fluid Specifications
Engine Oil Gas:
API SG/SH SAE 5W-30 or 10W-30 (check owner's manual for specific viscosity based on temperature)
Engine Oil Diesel:
API CG-4 or CH-4 SAE 15W-40 (diesel specific)
Coolant:
Mopar OAT or HOAT coolant, 50/50 mix with distilled water (check specific type for your model)
Transmission Fluid Auto:
ATF+4 (or equivalent DEXRON-III/MERCON for earlier models before ATF+4 standardization)
Transmission Fluid Manual:
Gear oil, SAE 75W-90 GL-5
Brake Fluid:
DOT 3
Known Issues
Common Problems:
Cracked exhaust manifolds (V8s), fuel pump failures, heater core issues, rear main seal leaks (especially on Cummins), transmission hard shifts (46RE), aging rubber components (hoses, bushings).
Diesel Specific Concerns:
Injectors, injection pump wear, turbocharger issues on higher mileage units, exhaust manifold cracking.
📚 Vehicle History
Brand Heritage
Dodge Truck Legacy:
Dodge has a long history of producing durable and capable trucks.
Model Evolution
Third Generation Ram:
This generation (1994-2001) marked a significant redesign with a distinctive 'big rig' styling.
Production
Manufacturing Plant:
Saltillo Truck Plant, Mexico; Warren Truck Assembly Plant, USA
🏆 Awards & Recognition
Recognitions
Truck Of The Year:
While this specific manual covers 1996-1997, the 1994-1997 generation Ram received various 'Truck of the Year' awards from publications like Motor Trend and Four Wheeler.
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